Information injector assy
Rating:
Cross reference number
| Part num | Firm num | Firm | Name |
| 04008-32130 | TOYOTA | INJECTOR ASSY |
Information:
Caterpillar: Confidential Yellow
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4993" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use " T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use " Z" as the SIMS Description Code.
Termination Date
July 31, 1994Problem
Problems with startability and rough operation immediately following initial start up may occur on certain 3408 and 3412 Marine Engines. Also, these engines may experience a power loss due to high pressure leakage at the fuel injection pump bonnets.
Affected Product
Model & Identification Number
3408B (8RG1-120)
3412 (3JK1-60, 3JK63-75, 3JK77-81, 3JK83-176)
Parts Needed
8 - 7E4847 Seal (for 3408B, 12 for 3412)2 - 4F7957 Capscrew8 - 6I1665 Bonnet (for 3408B, 12 for 3412)2 - 3J7354 Seal-O-Ring2 - 5P0537 Washer2 - 5P2645 Elbow2 - 2V3216 Clip1 - 058593 Seal1 - 1083795 Cover-Oil Pump1 - 1083796 Cover-Bypass1 - 1083964 Line Assembly1 - 1084420 Gasket-Bypass CoverAction Required
See attached rework procedure.
Service Claim Allowances
This is a 6-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach. (1-Rework Procedure)Rework Procedure
1. Remove the 9Y6037 Cover Assembly from the rear section of the fuel injection and governor group. Save the 2-1B2714, 2-1B2713, and 1-7B8167 Bolts.2. Remove the 9Y6036 Cover from the top of the 9Y6037 Cover Assembly to reveal the 4N0605 Spring and 4N1767 Valve. Clean and save the spring and valve in addition to the 1-0S1616 Bolt and 1-9F7022 Bolt for reuse.3. Install the spring and valve in the new 1083796 Cover Assembly. Install (dry) a new 1084420 Gasket. Use the 1-0S1616 Bolt and 1-9F7022 Bolt to assemble 1083796 Cover to the 1083795 Cover. See Illustration 1.
Illustration 14. Install the new assembly where the previous assembly was removed from the pump group reusing the bolts from Step 1. Use a new 0058593 Seal when installing the cover assembly onto the injection pump. See Illustration 2.5. Install a 3J7354 Seal onto each 5P2645 Elbow. Install an elbow into each threaded port in the cover assembly but do not tighten, yet.6. Remove the two existing 0S1615 Bolts from the fuel gallery cover as shown in Illustration 2. Install the 2-2V3216 Clips onto the 1083964 Line Assembly so they line up with the bolt holes on the fuel gallery cover.7. Install the 1083694 Line Assembly onto the two elbows. Install 2-4F7957 Bolts and 2-5P0537 Washers through the clips and into the pump housing.8. Tighten the elbows to the covers and tighten the line assembly nuts onto the elbows. Tighten the clip retaining bolts using standard bolt torque.
Illustration 29. Zero the
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4993" as the Part Number and "7755" as the Group Number. If administered before failure, use "56" as the Warranty Claim Description Code and use " T" as the SIMS Description Code. If administered after failure, use "96" as the Warranty Claim Description Code and use " Z" as the SIMS Description Code.
Termination Date
July 31, 1994Problem
Problems with startability and rough operation immediately following initial start up may occur on certain 3408 and 3412 Marine Engines. Also, these engines may experience a power loss due to high pressure leakage at the fuel injection pump bonnets.
Affected Product
Model & Identification Number
3408B (8RG1-120)
3412 (3JK1-60, 3JK63-75, 3JK77-81, 3JK83-176)
Parts Needed
8 - 7E4847 Seal (for 3408B, 12 for 3412)2 - 4F7957 Capscrew8 - 6I1665 Bonnet (for 3408B, 12 for 3412)2 - 3J7354 Seal-O-Ring2 - 5P0537 Washer2 - 5P2645 Elbow2 - 2V3216 Clip1 - 058593 Seal1 - 1083795 Cover-Oil Pump1 - 1083796 Cover-Bypass1 - 1083964 Line Assembly1 - 1084420 Gasket-Bypass CoverAction Required
See attached rework procedure.
Service Claim Allowances
This is a 6-hour job.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Attach. (1-Rework Procedure)Rework Procedure
1. Remove the 9Y6037 Cover Assembly from the rear section of the fuel injection and governor group. Save the 2-1B2714, 2-1B2713, and 1-7B8167 Bolts.2. Remove the 9Y6036 Cover from the top of the 9Y6037 Cover Assembly to reveal the 4N0605 Spring and 4N1767 Valve. Clean and save the spring and valve in addition to the 1-0S1616 Bolt and 1-9F7022 Bolt for reuse.3. Install the spring and valve in the new 1083796 Cover Assembly. Install (dry) a new 1084420 Gasket. Use the 1-0S1616 Bolt and 1-9F7022 Bolt to assemble 1083796 Cover to the 1083795 Cover. See Illustration 1.
Illustration 14. Install the new assembly where the previous assembly was removed from the pump group reusing the bolts from Step 1. Use a new 0058593 Seal when installing the cover assembly onto the injection pump. See Illustration 2.5. Install a 3J7354 Seal onto each 5P2645 Elbow. Install an elbow into each threaded port in the cover assembly but do not tighten, yet.6. Remove the two existing 0S1615 Bolts from the fuel gallery cover as shown in Illustration 2. Install the 2-2V3216 Clips onto the 1083964 Line Assembly so they line up with the bolt holes on the fuel gallery cover.7. Install the 1083694 Line Assembly onto the two elbows. Install 2-4F7957 Bolts and 2-5P0537 Washers through the clips and into the pump housing.8. Tighten the elbows to the covers and tighten the line assembly nuts onto the elbows. Tighten the clip retaining bolts using standard bolt torque.
Illustration 29. Zero the