Buy 101609-3760 ZEXEL 9 400 613 385 BOSCH INJECTION-PUMP ASSEMBLY 9400613385 1016093760 4063845


 

Information injection-pump assembly

BOSCH 9 400 613 385 9400613385
ZEXEL 101609-3760 1016093760
KOMATSU 4063845 4063845
101609-3760 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101609-3760 zexel genuine, new aftermarket engine parts with delivery

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$1,697.40

25 Jun 2025
0.1102[0.05] Pounds
CN: Fangzexi00522
Car fuel pump assembly, Excavator PC220-7 6BT5.9 6D102 Fuel Injection Pump 6738-71-1520 4063844 4063845 101609-3750 101609-3760
ZTUVUNVA The design of the oil outlet is exquisite and reasonable, which avoids carbon deposition at the oil outlet and effectively prolongs the service life. || Reduce fuel consumption, improve jitter and accelerate smoothly. || The oil meter is accurate, which can solve the problems of abnormal oil consumption, misfire and no power. || Solve problems such as abnormal fuel meter data. || Sufficient oil return flow ensures stable pressure and sufficient cooling of the fuel system.
$1,672.10

25 Jun 2025
0.1102[0.05] Pounds
CN: YUSENLIN store
Excavator PC220-7 6BT5.9 6D102 Fuel Injection Pump 6738-71-1520 4063844 4063845 101609-3750 101609-3760
JUCAQYZT 【 Upgraded Material 】: Made of high-performance alloy, suitable for various extreme weather conditions, resistant to high temperatures and cold winters. A good fuel injection pump is crucial for engine power, fuel efficiency, and fuel economy. || 【 Non destructive installation 】: The installation is very simple, without complex installation processes, easy to get started, and does not damage your car. || 【 Improving Fuel Economy 】: High precision manufacturing processes ensure the accuracy of fuel metering and injection, and the internal fuel flow channels have been optimized to reduce pressure loss, atomize fuel, and improve fuel efficiency and economy. || 【 More Stable Operation 】: The excellent design minimizes noise and vibration during operation, providing you with a quieter and more comfortable driving experience. || Excavator PC220-7 6BT5.9 6D102 Fuel Injection Pump 6738-71-1520 4063844 4063845 101609-3750 101609-3760
$1,400.00

25 Jun 2025

CN: dongyushuang
Fuel Injection Pump 101609-3760 4063845 Compatible with Cummins 6BT for Komatsu PC200-6 PC220-6
Teaviatorial 🔥Part Name:Fuel Injection Pump || 🔥Part Number:101609-3760 4063845 || 🔥Application:6BT PC200-6 PC220-6 || 🔥Tip: If you need any other parts, please contact us - we are a professional sales team and have many products to offer to you. Many buyers are very satisfied with our service. You can get first-class products and high-quality services from us, believe me, you will have a pleasant shopping experience here. || 🔥Attention: If you are unsure if the product is suitable for your machine model. In order not to delay your use of the parts, please provide your engine nameplate or serial number and part number, and we will help you confirm if it is suitable. To avoid unnecessary returns, please carefully check the product image and part number to ensure that it is the product you want. Thank you for your support and understanding!

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Service parts 101609-3760 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-9310
3. GOVERNOR 105404-6090
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105158-5002
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 22.0{240}
13. NOZZLE-HOLDER 105088-2002
14. NOZZLE 105017-2910
15. NOZZLE SET

Include in #1:

101609-3760 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 613 385 9400613385
ZEXEL 101609-3760 1016093760
KOMATSU 4063845 4063845


Zexel num
Bosch num
Firm num
Name
101609-3760 
9 400 613 385 
4063845  KOMATSU
INJECTION-PUMP ASSEMBLY
6BTAA K 14BE INJECTION PUMP ASSY PE6A PE
101609-3760 
9 400 613 385 
6738711530  KOMATSU
INJECTION-PUMP ASSEMBLY
6BTAA K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.6 2.55 2.65
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   128.5 127.5 129.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.8+-0.5
Pump speed r/min   525 525 525
Average injection quantity mm3/st.   9.5 8.5 10.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   10.3
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50 45 55
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_04
Adjusting point   E
Rack position   12.2++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   120 115 125
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Rack limit   *
Boost compensator adjustment
Pump speed r/min   850 850 850
Rack position   10.3
Boost pressure kPa   29.3 26.6 32
Boost pressure mmHg   220 200 240
Boost compensator adjustment_02
Pump speed r/min   850 850 850
Rack position   R1(12)
Boost pressure kPa   40 40 40
Boost pressure mmHg   300 300 300

Test data Ex:

Governor adjustment

Test data 101609-3760
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)It is not necessary to supply hydraulic pressure because the specification is for the hydraulic ACT normally ON. (4)RACK LIMIT (5)Boost compensator stroke: BCL
----------
K=13 BCL=(1.7)mm
----------

Speed control lever angle

Test data 101609-3760
F:Full speed I:Idle (1)Use hole at R = aa (middle hole) (2)Stopper bolt setting
----------
aa=77mm
----------
a=8deg+-5deg b=29deg+-5deg

Stop lever angle

Test data 101609-3760
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=0deg+-5deg b=53deg+-5deg

0000001501 I/P WITH LOAD PLUNGER ADJ

Adjusting procedure for load plunger equipped pump with RSV (cam lock) governor (see service information S.I. 434 for details). At cam lift h+-0.01, set the camshaft c deg from the * mark in accordance with the timing adjustment procedure. 2. Align the flyweight's timing tooth position and the lock pin groove and then fully tighten the flyweight to the camshaft. Then, remove the lock pin. 3. Adjust the maximum variation between cylinders and injection quantity. 4. Adjust using the pre-stroke adjusting shim so that the pre-stroke value is the value for 4/4 load (standard point A). 5. After adjusting the pre-stroke, reconfirm that the injection quantity and the maximum variation between cylinders are as specified. 6. At delivery, again fix the flyweight using the lock pin.
----------
h=2.6+-0.01mm c=5deg30min+-30min
----------

0000001601 TAMPER PROOF

Test data 101609-3760
Tamperproofing-equipped boost compensator cover installation procedure (1)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2) (3)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T3)
----------
T1=7.16~9.12N-m(0.73~0.93kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m) T3=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 101609-3760
(1)Pump vertical direction (2)Key groove position for No. 1 cylinder's cam lift h = cc (at BTDC aa). (3)Key groove position for No. 1 cylinder's beginning of injection (at point A after injection quantity adjustment). (4)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (5)B.T.D.C.: aa
----------
aa=11deg bb=0deg cc=2.6+-0.01mm
----------
a=55deg18min+-3deg b=55deg18min+-3deg13min48sec c=5deg30min+-30min




Information:

Start By:a. remove oil pumpb. remove oil pan plate 1. Turn the crankshaft until two pistons are at the bottom center. Remove connecting rod caps (1) from the two connecting rods. Remove the lower half of the rod bearing from the rod bearing cap.2. Push the connecting rods away from the crankshaft. Remove the upper half of the rod bearing from the connecting rod. Install the connecting rod bearings dry when the clearance checks are made. Put clean engine oil on the connecting rod bearings for final assembly.3. Install the upper half of the rod bearing in the connecting rod.4. Install the lower half of the rod bearing in the connecting rod cap. Be sure the tabs in the back of the connecting rod bearings are in the tab grooves of the connecting rod and cap. 5. Use Plastigage (A) to check the connecting rod bearing clearance.6. Put Plastigage (A) on the connecting rod bearing.7. Put 2P2506 Thread Lubricant on the threads of the rod bolts and seat surfaces of the nuts.
When connecting rod caps are installed, make sure the number on the side of the cap is next to and respective with the number on the side of the connecting rod.
Do not turn the crankshaft when Plastigage (A) is in position.
Do not use an impact wrench to tighten the nuts the additional 90°.
8. Install connecting rod cap (1). Install the nuts. Tighten the nuts to a torque of 40 4 N m (30 3 lb ft). Put a mark on each nut and the end of each bolt. Tighten the nuts 90° more. Remove the connecting rod caps. Remove Plastigage (A) and measure the width of the Plastigage. The connecting rod clearance must be 0.076 to 0.168 mm (.0030 to .0066 in) for new bearings. The maximum clearance with used bearings is 0.25 mm (.010 in).9. Install the connecting rod caps and tighten the nuts as in Step 8.10. Do Steps 1 through 9 for the remainder of the connecting rod bearings.End By:a. install oil pan plateb. install oil pump

Have questions with 101609-3760?





Group cross 101609-3760 ZEXEL

Komatsu 

F 01G 003 001 
4063618 
INJECTION-PUMP ASSEMBLY
SAA6D102E
F 01G 003 001 
6738711170 
INJECTION-PUMP ASSEMBLY
SAA6D102E
 
 
INJECTION-PUMP ASSEMBLY
9 400 619 686 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

F 01G 003 002 
4063622 
INJECTION-PUMP ASSEMBLY
SAA6D102E
F 01G 003 002 
6738711150 
INJECTION-PUMP ASSEMBLY
SAA6D102E
F 01G 003 003 
4063609 
INJECTION-PUMP ASSEMBLY
SAA6D102E
F 01G 003 003 
6738711180 
INJECTION-PUMP ASSEMBLY
SAA6D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 615 914 
6221731960 
INJECTION-PUMP ASSEMBLY
S6D108
9 400 613 263 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 204 
3864328 
INJECTION-PUMP ASSEMBLY
SA6D102
9 400 613 204 
6736711350 
INJECTION-PUMP ASSEMBLY
SA6D102
9 400 613 297 
4063844 
INJECTION-PUMP ASSEMBLY
6BTAA
9 400 613 297 
6738711520 
INJECTION-PUMP ASSEMBLY
6BTAA
101609-3760  
9 400 613 385 
4063845 
INJECTION-PUMP ASSEMBLY
6BTAA
101609-3760  
9 400 613 385 
6738711530 
INJECTION-PUMP ASSEMBLY
6BTAA
9 400 619 727 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

F 01G 000 005 
4063867 
INJECTION-PUMP ASSEMBLY
SAA6D102E
F 01G 000 005 
6738711410 
INJECTION-PUMP ASSEMBLY
SAA6D102E
9 400 615 915 
3864335 
INJECTION-PUMP ASSEMBLY
6D102E
9 400 615 915 
6734711350 
INJECTION-PUMP ASSEMBLY
6D102E
9 400 615 916 
4063877 
INJECTION-PUMP ASSEMBLY
SA6D102E-
9 400 615 916 
6736731130 
INJECTION-PUMP ASSEMBLY
SA6D102E-
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