106691-3000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066913000 220002030c


 

Information injection-pump assembly

ZEXEL 106691-3000 1066913000
HINO 220002030C 220002030c
106691-3000 INJECTION-PUMP ASSEMBLY
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Service parts 106691-3000 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106069-5000
3. GOVERNOR 105306-0550
4. SUPPLY PUMP 105207-1020
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105662-0500
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4902
11. Nozzle and Holder 23600-1232
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-4352
14. NOZZLE 105015-4550
15. NOZZLE SET

Include in #1:

106691-3000 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106691-3000 1066913000
HINO 220002030C 220002030c


Zexel num
Bosch num
Firm num
Name
106691-3000 
106691-3001 
 
220002030C  HINO
INJECTION-PUMP ASSEMBLY
ER200 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   177 143 211
Overflow valve opening pressure kgf/cm2   1.8 1.45 2.15
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.45 3.4 3.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   8.9
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   102 99 105
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   112 110 114
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.9
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   120 117 123
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   4.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11 8 14
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   8.9+0.2
Pump speed r/min   330 330 330
Average injection quantity mm3/st.   97 94 100
Fixing the lever   *
Remarks
After startup boost setting
 
Injection quantity adjustment_06
Adjusting point   F
Rack position   14.4+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   187 187 207
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   950+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1150
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106691-3000
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)After adjusting the solid line, set the lever at the dotted line position. (3)Excess fuel setting for starting: SXL (4)Damper spring setting
----------
DL=2.4-0.2mm SXL=8.9+0.2mm
----------

0000000901

Test data 106691-3000
F:Full load I:Idle S:Stop
----------

----------
a=66deg+-5deg b=20deg+-3deg c=91deg+-5deg

0000001501 MICRO SWITCH

Switch adjustment Adjust the bolt so that the lower lever position is obtained when the switch is turned ON. (1)Speed N1 (2)Rack position Ra
----------
N1=300+25r/min Ra=4.4mm
----------




Information:


Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
Water Temperature Fault (WT)
The current flow for the circuit that is described in this section is applicable for all engines. The engine must be running at a speed with a coolant temperature that is hot enough to close the water temperature contactor switch (WTS). The water temperature contactor switch is normally open. The following events occur in the electric circuit in order to shut down the engine. The engine will shut down when the temperature of the coolant system is greater than the maximum temperature that is set for the WTS.
The water temperature contactor switch (WTS) closes across the contacts , which are normally open.
Closing the contacts (WTS-1) and (WTS-2) opens the circuit to slave relay (SR1) (line 33).
When the open circuit de-energizes (SR1) and (SR2), the circuit opens across the relay contacts (SR1-30) and (SR1-87) (line 43).
The open circuit de-energizes the fuel solenoid (FS) which shuts off the fuel flow to the engine. The starter motor circuit can then be engaged. However, there is no fuel flow to the engine and the engine cannot be restarted until the coolant temperature falls below the rating of the water temperature contactor switch. When the water temperature is below the maximum rating for the temperature of the WTS, the circuit opens across contacts (WTS-1) and (WTS-2). The slave relay (SR1) and the fuel solenoid (FS) can then be energized by the engine starting circuit in order to restart the engine.
To avoid possible engine damage or another immediate shutdown, the water temperature fault must be corrected before attempting to restart the engine.
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (−) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
2301A Electric Governor Control
The 2301A Electric Governor Control activates all of the components that are in the electric protection system. The components are activated in the same manner when the nonelectric governor is used. One difference exists in the main circuit. The fuel shutoff solenoid (FSOS) (line 43) is not used.When the electric governor control is used, the engine must run in a normal condition in order for the electric circuit to operate in the manner that is described below.
Current flows from the terminals (TS-28) (line 30) and (TS-31) (line 31), which

Have questions with 106691-3000?





Group cross 106691-3000 ZEXEL

Hino 

106691-3000  

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ER200
 
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