Buy 101609-3330 ZEXEL F 01G 000 00G BOSCH INJECTION-PUMP ASSEMBLY f01g00000g 1016093330 3863499

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 000 00G f01g00000g

ZEXEL 101609-3330 1016093330

KOMATSU 3863499 3863499

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101609-3330 zexel genuine, new aftermarket engine parts with delivery

Compare Prices: .

As an associate, we earn commssions on qualifying purchases through the links below

Fuel Injection Pump 3863499 Compatible with Cummins 6BT5.9 Diesel Engine

$1,835.55

01 Mar 2025

CN: Starhycfa

Fuel Injection Pump 3863499 Compatible with Cummins 6BT5.9 Diesel Engine
Starhycfa Product name:Fuel Injection Pump || Part Number:3863499 || APPlication:Compatible with Cummins 6BT5.9 Diesel Engine || 1.Please carefully compare the pictures or OE numbers to match your original parts before purchasing the product. || 2.Please make sure that the model number, part number and photo is the same as yours before order. To Avoid placing wrong orders and wasting your precious time.

Fuel Injection Pump 3863499 101609-3330 for Cummins Engine 5.9 liter B Series

$1,999.00

06 Jan 2025

CN: ganzhouyanmudianzish

Fuel Injection Pump 3863499 101609-3330 for Cummins Engine 5.9 liter B Series
AUCALIWI Part number:3863499,101609-3330 || Application:for Cummins Engine 5.9 liter B Series

Fuel Injection Pump 101609-3330 1016093330 101609-3330N for Zexel

$2,348.00

24 Dec 2024

CN: qian cheng

Fuel Injection Pump 101609-3330 1016093330 101609-3330N for Zexel
ADPelcote Part number:101609-3330 || Applications:for Zexel

Service parts 101609-3330 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-9990

3. GOVERNOR 105404-5240

4. SUPPLY PUMP

105220-5960

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101609-3330 as INJECTION-PUMP ASSEMBLY

Include in #2:

104058-3420 as _

Cross reference number

BOSCH F 01G 000 00G f01g00000g

ZEXEL 101609-3330 1016093330

KOMATSU 3863499 3863499

Zexel num

Bosch num

Firm num

Name

101609-3330

F 01G 000 00G

3863499 KOMATSU

INJECTION-PUMP ASSEMBLY
SA6D102E K 14BE INJECTION PUMP ASSY PE6A PE

101609-3330

F 01G 000 00G

6736711131 KOMATSU

INJECTION-PUMP ASSEMBLY
SA6D102E K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-3420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.5 2.45 2.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.3

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 106.5 105.5 107.5

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 7.3+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 15 14 16

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 80 80 90

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Adjust the secondary timing before adjusting the governor. (4)RACK LIMIT
----------
K=13
----------

Speed control lever angle

F:Full speed I:Idle S:Speed (1)Use the center of the hole at R = aa
----------
aa=77mm
----------
a=21deg+-3deg b=32deg+-3deg c=36deg+-5deg

Timing setting

(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=20deg bb=0deg
----------
a=54deg54min+-3deg b=10deg+-30min

Information:

2. Remove six bolts (1) on radiator cover (2). 3. Loosen clamp (3) and clamp (4) and disconnect hoses. Remove two bolts (5) and remove fan guard (6). 4. Disconnect hose (8) and hose (9) from bottom of radiator y-pipe. Remove eight bolts (7) from fan shroud and move shroud toward engine to allow access to fan. 5. Remove six bolts (10) remove fan and spacer (11). Remove shroud assembly (12). 6. Loosen two bolts (13) on alternator to remove belts (14). Remove four bolts (15) on fan drive (16) and remove fan drive. The following steps are for the installation of the fan drive7. Place fan drive (16) in position and install four bolts (15).8. Place belts (14) on fan drive pulley and around the alternator pulley. Use a belt tension gauge such as a Borroughs BT-33-95 Gauge to check the belt tension. Adjust a new belt to a gauge reading of 534 22 N m (120 5 lb ft). Adjust a used belt to a gauge reading of 400 44 N m (90 10 lb ft). Tighten two bolts (13) on the alternator when belts are under tension.9. Place shroud assembly (12) into position against the engine and install fan and spacer.10. Mount shroud assembly (12) to brackets around radiator with eight bolts (7).11. Connect hoses (8) and (9) to proper position on y-pipe at the bottom of the radiator.12. Install fan guard (6) with two bolts (5).13. Connect two hoses with clamps (3) and (4).14. Install radiator cover (2) with six bolts (1).15. Fill cooling system. See the Maintenance Manual.Disassemble And Assemble Fan Drive
Start By:a. remove fan drive 1. Remove dust cover (1). 2. Remove bolt (2) and plate (3). Remove six bolts (4) and remove pulley (5) off of hub (10). Slide hub off of bracket (6). 3. Remove cone bearing (7), cup bearing (8), spacer (9), cup bearing (11), cone bearing (13), seal (12) and spacer (14) out of hub. The following steps are for the assembly of the fan drive.4. Install spacer (14) onto bracket (6).5. Install cup bearing (11) and cone bearing (13) into hub (10).6. Install seal (12) as shown in Illustration.7. Install spacer (9), cup bearing (8) and cone bearing (7) into hub (10).8. Place hub assembly onto bracket shaft.9. Install plate (3) and bolt (2) into shaft and place dust cover (1) on shaft.10. Install pulley (5).End By:a. install fan drive