101609-3310 ZEXEL F 019 Z20 419 BOSCH INJECTION-PUMP ASSEMBLY f019z20419 1016093310


 

Information injection-pump assembly

BOSCH F 019 Z20 419 f019z20419
ZEXEL 101609-3310 1016093310
101609-3310 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101609-3310 zexel genuine, new aftermarket engine parts with delivery

Service parts 101609-3310 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9990
3. GOVERNOR 105404-5230
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101609-3310 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH F 019 Z20 419 f019z20419
ZEXEL 101609-3310 1016093310


Zexel num
Bosch num
Firm num
Name
101609-3310 
101609-3311 
F 019 Z20 419 
   
INJECTION-PUMP ASSEMBLY
* K 14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   91 90 92
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.1+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   15 14 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 80
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101609-3310
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)The torque control spring does not operate. (4)Adjust the secondary timing before adjusting the governor. (5)RACK LIMIT
----------
K=14
----------

Speed control lever angle

Test data 101609-3310
F:Full speed I:Idle S:Speed (1)Use the center of the hole at R = aa
----------
aa=77mm
----------
a=18deg+-3deg b=32deg+-3deg c=33deg+-5deg

Timing setting

Test data 101609-3310
(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=17deg bb=0deg
----------
a=54deg54min+-3deg b=8deg30min+-30min




Information:

Turbocharger
Turbocharger
(1) Turbine wheel. (2) Compressor wheel. (3) Exhaust outlet. (4) Air inlet. (8) Oil inlet passage. (9) Oil outlet. (10) Exhaust inlet.The turbocharger is installed on the exhaust manifold. All the exhaust gases from the engine go through the turbocharger.The exhaust gases enter exhaust inlet (10) and go through the blades of turbine wheel (1), causing the turbine wheel and compressor wheel (2) to turn.When the compressor wheel turns, it pulls filtered air from the air cleaner through air inlet (4). The air is put in compression by action of the compressor wheel and is pushed to the inlet manifold of the engine.When engine load increases, more fuel is injected into the engine cylinders. The volume of exhaust gas increases, which causes the turbocharger turbine wheel and compressor wheel to turn faster. The increased rpm of the compressor wheel increases the quantity of inlet air. As the turbocharger provides additional inlet air, more fuel can be burned. This results in more horsepower from the engine at higher altitudes.Maximum rpm of the turbocharger is controlled by the high idle speed setting and the height above sea level at which the engine is operated.The bearings for the turbocharger use engine oil for lubrication. The oil comes in through oil inlet (8) and goes through passages in the center section for lubrication of the bearings. Oil from the turbocharger goes out through oil outlet (9) in the bottom of the center section and goes back to the engine oil pan.The turbocharger allows the engine to run properly at high altitudes where the air is leaner. In this application, the turbocharger does not give more power. It compensates for leaner air.Crankcase Ventilation System
The air intake system is also equipped with a crankcase ventilation system, or breather. The piston intake stroke pulls in atmospheric air to the crankcase area.
Crankcase Ventilation
(1) Ventilation hose. (2) Breather.The fumes in the crankcase flow through a passage of the engine block to the valve cover, through hose (1) and breather (2) to the atmosphere.Electrical System
The electrical system is a 12 volt, negative ground system that has two basic circuits. They are the starting circuit and the charging circuit, which includes the low amperage circuit with warning lights and gauges. Some of the electrical components are used in more than one circuit.The starting circuit is in operation only when the key start switch is turned to the START position. In the starting circuit, the transmission neutral/switch must be closed before the starter solenoid is energized (electrical energy).The charging circuit is in operation when the engine is running. The alternator in the charging circuit gives current to the electrical system. The battery keeps the storage of the current. A voltage regulator in the circuit, on the alternator housing, controls the amount of current output to the battery. The voltmeter in the circuit shows system voltage.Reference: For a complete electrical schematic, see Schematics For Backhoe Loader Electrical System, Form No. SENR3165; Backhoe Loader Electrical System (With Roading Arrangement), Form No. SENR3924;

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Group cross 101609-3310 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

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101609-3310  

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Komatsu 

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