101602-1290 ZEXEL 9 400 610 378 BOSCH INJECTION-PUMP ASSEMBLY 9400610378 1016021290 me047581

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 378 9400610378

ZEXEL 101602-1290 1016021290

MITSUBISHI ME047581 me047581

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Buy INJECTION-PUMP ASSEMBLY 101602-1290 zexel genuine, new aftermarket engine parts with delivery

Service parts 101602-1290 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-9840

3. GOVERNOR 105419-0170

4. SUPPLY PUMP 105210-4640

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156637-6520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-5680

11. Nozzle and Holder ME070516

12. Open Pre:MPa(Kqf/cm2) 17.7{180}

13. NOZZLE-HOLDER 105031-3900

14. NOZZLE

105015-5670

15. NOZZLE SET

Include in #1:

101602-1290 as INJECTION-PUMP ASSEMBLY

101609-3750 as _

Cross reference number

BOSCH 9 400 610 378 9400610378

ZEXEL 101602-1290 1016021290

MITSUBISHI ME047581 me047581

Zexel num

Bosch num

Firm num

Name

101602-1290

9 400 610 378

ME047581 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D15T K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 2.9 2.85 2.95

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.9

Pump speed r/min 1075 1075 1075

Average injection quantity mm3/st. 87 86 88

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.3+-0.5

Pump speed r/min 425 425 425

Average injection quantity mm3/st. 8 6.5 9.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT: RAL (3)Main spring setting (4)Set idle sub-spring (5)At shipping
----------
K=9 RAL=10.7+0.3mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping
----------

----------
a=(20deg)+-5deg b=(2deg) c=(7deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of coupling's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(3deg)

Information:

Coolants
Special Publication, PMEP5027, "Label - Cat ELC Radiator Label"
Datasheet, PEHJ0067, "Cat ELC (Extended Life Coolant)" (Worldwide)
Datasheet, PEHP9554, "Cat DEAC (Diesel Engine Antifreeze/Coolant) (Concentrate)"Lubricants
Datasheet, PEHJ0159, "Cat DEO-ULS (SAE15W-40)" (North America, Canada, Mexico, and United States)
Datasheet, PEHJ0059, "Cat DEO (SAE 10W-30 and SAE 15W-40)" (North America, Canada, Mexico, and United States)
Datasheet, PEHJ0021, "Cat DEO (SAE 10W-30 and SAE 15W-40)" (Worldwide except North America, Egypt, Saudi Arabia, and Brazil)
Datasheet, PEHJ0072, "Cat DEO (SAE 10W-30 and SAE 15W-40)" (Brazil)
Datasheet, PEHJ0091, "Cat DEO (SAE 10W-30 and SAE 15W-40)" (Egypt and Saudi Arabia)
Datasheet, PEHP7062, "Cat DEO SYN (SAE 5W-40)"
Datasheet, PEHJ0008, "Cat Arctic DEO (SAE 0W-30)" (Canada and United States)Grease
Special Publication, PEGJ0035, "Grease Selection Guide"
Datasheet, PEHP0002, "Cat Advanced 3Moly Grease" (NLGI grade 2)
Datasheet, NEHP6010, "Cat Ultra 5Moly Grease" (NLGI grades 1 and 2)
Datasheet, NEHP6011, "Cat Arctic Platinum Grease" (NLGI grade 0)
Datasheet, NEHP6012, "Cat Desert Gold Grease" (NLGI grade 2)
Datasheet, NEHP6015, "Cat High Speed Ball Bearing Grease" (NLGI grade 2)
Datasheet, PEHJ0088, "Cat Multipurpose Grease" (NLGI grade 2)S O S Services
Special Publication, PEHJ0191, "S O S Coolant Analysis"
Special Publication, PEGJ0047, "How To Take A Good Oil Sample"
Special Publications, PEDP7036, "S O S Fluids Analysis Cornerstone"
Special Publications, PEHP7076, "Understanding S O S Services Tests"
Special Publication, PEHP7052, "Making the Most of S O S Services"
Special Publication, PEGJ0046, "Understanding Your S O S Services Results"Filters
Datasheet, PEHP7046, "Fuel Contamination Control"
Datasheet, PEHJ0068, "Cat Advanced Efficiency Engine Oil Filter"
Datasheet, PEHJ0165, "Open Crankcase Ventilation Filter"Miscellaneous
Special Publication, PECP9067, "One Safe Source"
Special Publication, AECQ1042, "Caterpillar Product Line Brochure"
Special Publication, PEWJ0074, "Cat Filter and Fluid Application Guide"
Datasheet, PEHJ0030, "Cat Synthetic GO (SAE 75W-140)"
Datasheet, PEHP7508, "Cat GO (SAE 80W-90 and SAE 85W-140)"
Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog"
Special Publication, PECJ0003, "Cat Shop Supplies and Tools" catalog
Special Publication, LEGT6380, "Understanding Tractor-Trailer Performance"
Special Publication, SENR9620, "Improving Fuel System Durability" (Package of 10)
Special Publication, SEBF1018, "Improving Component Durability - Engines" (Package of 10)
Special Publication, SEBF1020, "Improving Component Durability - Managing Fluid Cleanliness" (Package of 10)
"ASTM D6469 Standard Guide for Microbial Contamination in Fuels and Fuel Systems"