101495-3560 ZEXEL F 019 Z10 971 BOSCH INJECTION-PUMP ASSEMBLY f019z10971 1014953560 6205711550


 

Information injection-pump assembly

BOSCH F 019 Z10 971 f019z10971
ZEXEL 101495-3560 1014953560
KOMATSU 6205711550 6205711550
101495-3560 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101495-3560 zexel genuine, new aftermarket engine parts with delivery

Service parts 101495-3560 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-4140
3. GOVERNOR 105401-1460
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105119-4070
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105048-4450
14. NOZZLE 105017-3450
15. NOZZLE SET

Include in #1:

101495-3560 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 971 f019z10971
ZEXEL 101495-3560 1014953560
KOMATSU 6205711550 6205711550


Zexel num
Bosch num
Firm num
Name
101495-3560 
101495-3561 
F 019 Z10 971 
6205711550  KOMATSU
INJECTION-PUMP ASSEMBLY
S4D95LE-3 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.2 3.15 3.25
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.3
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   74 73 75
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   46.7 46.7
Boost pressure mmHg   350 350
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.7+-0.5
Pump speed r/min   440 440 440
Average injection quantity mm3/st.   13.5 12.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62 52 72
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Rack cap
 
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   8.7
Boost pressure kPa   6.7 4 9.4
Boost pressure mmHg   50 30 70
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   8.9
Boost pressure kPa   14.7 12 17.4
Boost pressure mmHg   110 90 130
Boost compensator adjustment_03
Pump speed r/min   500 500 500
Rack position   (9.3)
Boost pressure kPa   33.3 33.3 33.3
Boost pressure mmHg   250 250 250

Test data Ex:

Governor adjustment

Test data 101495-3560
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Deliver without the torque control spring operating. (4)RACK CAP: R1 (5)Boost compensator stroke: BCL (6)Set idle sub-spring
----------
K=9 R1=(17.5)mm BCL=(0.6)mm
----------

Speed control lever angle

Test data 101495-3560
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=60mm
----------
a=2deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 101495-3560
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)No return spring
----------
aa=1-0.5mm bb=0r/min
----------
a=27.5deg+-5deg b=(55deg)

0000001501 TAMPER PROOF

Test data 101495-3560
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

0000001601 I/P WITH LOAD PLUNGER ADJ

Load plunger-equipped pump adjustment 1. Adjust the variation between cylinders and the injection quantity. 2. At Full point A, adjust the pre-stroke to the specified value. 3. After pre-stroke adjustment, reconfirm that the fuel injection quantity and the variation between cylinders is as specified.
----------

----------

Timing setting

Test data 101495-3560
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)B.T.D.C.: aa (5)After adjusting the injection quantity, adjust at rack position bb.
----------
aa=6deg bb=9.3mm
----------
a=58deg+-3deg b=2deg+-30min




Information:

The purpose of the air induction system is to provide clean air to the engine in an efficient, unrestricted, silent manner while the exhaust system discharges exhaust gases as quickly and as silently as possible with minimum backpressure. Engine horsepower and efficiently will be reduced if either the air inlet or exhaust becomes restricted. Good maintenance practice cannot be over emphasized. AIR CLEANERS: Regular service intervals, along with close visual inspection of the air cleaner, are necessary for proper cleaning of the engine inlet air. The service interval will vary with the weather and working conditions. Where dust conditions are severe, it will be necessary to service the air cleaner frequently. In damp weather and other conditions of little or no dust, the service interval can be extended.To extend the service life of the element, the exhaust and air cleaner inlet pipes should be arranged so that exhaust and/or oil fumes do not enter the engine air cleaner.Visual inspection of the gaskets and seals is important in keeping dust from by-passing the air cleaner. Any dirt allowed to enter, accelerates wear throughout the engine. If the condition of any of the replaceable seals and gaskets is questionable, replace them. If the sealing ends of the filter element or the element pleats are damaged. replace the element.Extra filter elements should be kept on hand for replacement or for use in the air cleaner while the element that was removed is being cleaned.When equipped with a dry-type air cleaner, a service indicator similar to the one shown is available. The air cleaner service indicator is connected to the air inlet pipe between the air cleaner and the manifold. It contains a red marked piston, which gradually rises with restriction to the air flow. When the entire piston is visible it will lock in this position. This indicates a need for air cleaner service. The piston will remain in this position whether or not the engine is running. After servicing the air cleaner, reset the piston by depressing the plunger in the bottom of the indicator.Excessive engine exhaust smoke and/or loss of power may indicate the need for servicing the air cleaner. Never service the air cleaner while the engine is running.(See your truck manufacturer's operator's books for maintenance intervals and instructions.) Air cleaner restriction at high idle should not exceed 25 inches (635 mm) of water.Valve Lash
Make valve lash adjustment with engine stopped.Top dead center (TDC) of the No. 1 piston on the compression stroke is the reference point. The No. 1 piston is at TDC compression stroke when the timing mark on the crankshaft damper or the pulley is aligned with the timing pointer, and No. 1 and No. 2 exhaust and inlet valves are closed. (The rocker arms are free.) To Adjust The Valve Lash
1. Adjust lash for No. 1 and No. 2 exhaust and inlet valves. a. Loosen valve adjusting screw locknut.b. Turn adjusting screw to allow a clearance gauge to pass between the top of

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