101495-3550 ZEXEL F 019 Z10 970 BOSCH INJECTION-PUMP ASSEMBLY f019z10970 1014953550 6205711540


 

Information injection-pump assembly

BOSCH F 019 Z10 970 f019z10970
ZEXEL 101495-3550 1014953550
KOMATSU 6205711540 6205711540
101495-3550 INJECTION-PUMP ASSEMBLY
Rating:
13
Buy INJECTION-PUMP ASSEMBLY 101495-3550 zexel genuine, new aftermarket engine parts with delivery

Service parts 101495-3550 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-4140
3. GOVERNOR 105401-1450
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105119-4070
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-4450
14. NOZZLE 105017-3450
15. NOZZLE SET

Include in #1:

101495-3550 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH F 019 Z10 970 f019z10970
ZEXEL 101495-3550 1014953550
KOMATSU 6205711540 6205711540


Zexel num
Bosch num
Firm num
Name
101495-3550 
101495-3551 
F 019 Z10 970 
6205711540  KOMATSU
INJECTION-PUMP ASSEMBLY
S4D95LE-3 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.2 3.15 3.25
Rack position
After adjusting injection quantity.
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.2
Pump speed r/min   925 925 925
Average injection quantity mm3/st.   63.5 62.5 64.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   54.7 54.7
Boost pressure mmHg   410 410
Injection quantity adjustment_02
Adjusting point   -
Rack position   7.8+-0.5
Pump speed r/min   415 415 415
Average injection quantity mm3/st.   13.5 12.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   62 52 72
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Rack cap
 
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   8.5
Boost pressure kPa   8.7 6 11.4
Boost pressure mmHg   65 45 85
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   8.8
Boost pressure kPa   18 15.3 20.7
Boost pressure mmHg   135 115 155
Boost compensator adjustment_03
Pump speed r/min   400 400 400
Rack position   (9.5)
Boost pressure kPa   41.3 41.3 41.3
Boost pressure mmHg   310 310 310

Test data Ex:

Governor adjustment

Test data 101495-3550
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1 (4)Boost compensator stroke: BCL (5)Set the idle spring. (6)Rack difference between N = N1 and N = N2
----------
K=10 R1=(17.5)mm BCL=(1)mm N1=925r/min N2=600r/min
----------

Speed control lever angle

Test data 101495-3550
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=60mm
----------
a=6deg+-5deg b=17deg+-5deg

Stop lever angle

Test data 101495-3550
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)No return spring
----------
aa=1-0.5mm bb=0r/min
----------
a=27.5deg+-5deg b=(55deg)

0000001501 TAMPER PROOF

Test data 101495-3550
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

0000001601 I/P WITH LOAD PLUNGER ADJ

Load plunger-equipped pump adjustment 1. Adjust the variation between cylinders and the injection quantity. 2. At Full point A, adjust the pre-stroke to the specified value. 3. After pre-stroke adjustment, reconfirm that the fuel injection quantity and the variation between cylinders is as specified.
----------

----------

Timing setting

Test data 101495-3550
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)B.T.D.C.: aa (5)After adjusting the injection quantity, adjust at rack position bb.
----------
aa=5deg bb=9.2mm
----------
a=58deg+-3deg b=2deg+-30min




Information:

A pressurized cooling system serves two purposes. First, it permits safe operation at coolant temperatures higher than the normal boiling point; thereby, providing a margin of cooling for those intermittent peak loads. Secondly, it prevents cavitation in the water pump and reduces the possibility of air or steam pockets forming in the coolant passages.Many times engine overheating is caused by failure to make simple systematic inspections. Visual inspections should be made before testing. Coolant Level: Check the engine coolant level with engine stopped and cool. Always release cooling system pressure before checking. Fill to the proper level with water, as free as possible from scale forming minerals, not softened water. During freezing weather add sufficient permanent type antifreeze to the coolant to prevent freezing. Make up water added without the proper proportions of inhibitor can cause excessive mineral deposits. (Use inhibitor as recommended on container.)Most commercial antifreeze solutions contain rust inhibitors, however, it is recommended the adding of Caterpillar Coolant System Inhibitor to glycol base antifreeze if protection is for temperatures above -20°F (-29°C). If protection is for temperatures -20°F (-29°C) or below, do not add inhibitor.
Inhibitor contains alkali. Avoid contact with eyes. Avoid prolonged or repeated contact with skin.
Add coolant slowly to a hot engine (engine running) to prevent possible cracking or distorting the cylinder heads.
If a loss of coolant is noticeable, check for leaks in the system. After filling the system, start the engine and add coolant as necessary to maintain a full system during engine warm up. Running the engine at operating temperature will permit the temperature regulator to open and allow the coolant to circulate and purge air from the entire system. Some systems will normally loose some coolant during initial warm up cycle. Cleaning the Radiator (External): Clean dirt and trash from between the tubes of the radiator. Accumulation of debris may cause excessively high operating temperature. Wash, brush or blow the dirt out with whichever method is available and most effective. When cleaning with air do not exceed 30 PSI (2 kg/cm2). Cleaning the Cooling System (Internal): Clean the cooling system periodically. Mineral deposits can cause serious engine damage by retarding the transfer of heat to the coolant. A deposit of lime 1/32 inch thick insulates the same amount as 2 inches of steel, reducing the heat transfer substantially. Loose scale and sediment deposited in the cooling system will reduce circulation, resulting in possible engine damage. To clean, stop the engine when it is at normal operating temperature and drain as quickly as possible. Flush thoroughly, then fill with a solution of 3.2 ounces of Oxalic Acid or Sodium Bisulfate per one gallon of water. Run the engine at operating temperature one-half to one hour, then drain and flush until water is clear. Fill with a solution of .8 of an ounce of Sal Soda per one gallon of water and run the engine ten minutes. Drain, flush and fill with water, adding corrosion inhibitor or the desired amount of antifreeze.
ENGINE DRAIN

Have questions with 101495-3550?





Group cross 101495-3550 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 535 
6205711530 
INJECTION-PUMP ASSEMBLY
S4D95LE-3
9 400 614 536 
6204711350 
INJECTION-PUMP ASSEMBLY
4D95LE-2
9 400 613 496 
6205711450 
INJECTION-PUMP ASSEMBLY
S4D95LE-2
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 619 824 
6208711210 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
F 019 Z20 416 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 969 
 
INJECTION-PUMP ASSEMBLY
SAA4D95LE

Komatsu 

F 019 Z10 969 
6208711220 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
F 01G 09U 0J6 
6208711220 
INJECTION-PUMP ASSEMBLY
SAA4D95LE
101495-3550  

101495-3551 
F 019 Z10 970 
6205711540 
INJECTION-PUMP ASSEMBLY
S4D95LE-3
F 01G 09U 1JV 
6205711540 
INJECTION-PUMP ASSEMBLY
S4D95LE-3
F 019 Z10 971 
6205711550 
INJECTION-PUMP ASSEMBLY
S4D95LE-3
 
6205711550 
INJECTION-PUMP ASSEMBLY
S4D95LE-3
 
6204711150 
INJECTION-PUMP ASSEMBLY
4D95LE-2/
 
6205711150 
INJECTION-PUMP ASSEMBLY
S4D95LE-2
 
205711560 
INJECTION-PUMP ASSEMBLY
S4D95LE-3
 
6205711560 
INJECTION-PUMP ASSEMBLY
S4D95LE-3
 
6205711560 
INJECTION-PUMP ASSEMBLY
S4D95LE-3
Back to top