101495-3451 ZEXEL 9 400 612 414 BOSCH INJECTION-PUMP ASSEMBLY 9400612414 1014953451


 

Information injection-pump assembly

BOSCH 9 400 612 414 9400612414
ZEXEL 101495-3451 1014953451
101495-3451 INJECTION-PUMP ASSEMBLY
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10
Buy INJECTION-PUMP ASSEMBLY 101495-3451 zexel genuine, new aftermarket engine parts with delivery

Service parts 101495-3451 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-8800
3. GOVERNOR 105400-9151
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6700
11. Nozzle and Holder 6204-11-3100
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3300
14. NOZZLE 105017-2670
15. NOZZLE SET

Include in #1:

101495-3451 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 414 9400612414
ZEXEL 101495-3451 1014953451


Zexel num
Bosch num
Firm num
Name
101495-3451 
101495-3452 
9 400 612 414 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   68.5 67.5 69.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.3+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101495-3451
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1 (4)Set idle sub-spring
----------
K=11 R1=(17.5)mm
----------

Speed control lever angle

Test data 101495-3451
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=920r/min bb=755r/min
----------
a=3deg+-5deg b=25deg+-5deg c=7deg+-5deg

Stop lever angle

Test data 101495-3451
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)No return spring
----------
aa=1-0.5mm bb=0r/min
----------
a=27.5deg+-5deg b=(55deg)

Timing setting

Test data 101495-3451
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=58deg+-3deg b=2deg+-30min




Information:

The 1674 Diesel Truck Engine is a 638 cu. in (10,5 ltr.) displacement, 4 stroke cycle, 6 cylinder turbocharged and aftercooled engine. This dual overhead cam engine with a 4 valve per cylinder design is made especially for highway trucks hauling big payloads. Serviceability is featured by spin-on throw away fuel filters, easy valve adjustment, replaceable cylinder liners and valve seats, and piston and rod removal from the top.Individual injection pumps, one for each cylinder, meter and pump fuel under high pressure to an injection valve and a precombustion chamber for each cylinder. An automatic variable timing device advances or retards fuel injection and is regulated by engine speed. The faster the engine turns the earlier the injection must take place before piston top center on the compression stroke.A hydro-mechanical governor controls the fuel injection pump out-put to maintain the engine RPM selected by the operator. A speed limiting device, in the governor, limits engine speed until engine oil pressure builds up.Inlet air, filtered by an air cleaner, is compressed by a turbocharger before entering the engine cylinders. The turbocharger is driven by the engine exhaust.There are four in-head valves (two inlet and two exhaust) for each cylinder. Two overhead camshafts, and forked rocker arm assemblies, are located in a housing on top of the cylinder head. The forked rocker arm assemblies act as a direct mechanical link between the lobes on the camshafts and the valve stems. The timing gears are located at the rear of the engine.Coolant for the engine is used to cool the engine lubricating oil. A full-flow temperature regulator, in the cylinder head at the front of the engine, provides for quick engine warm-up, and allows free circulation of coolant after operating temperature has been reached.Lubrication for the engine is supplied by a gear-type pump. The pump provides full pressure lubrication to the engine internal and external parts.The lubricating oil is both cooled and filtered. By-pass valves in the oil cooler assembly provide unrestricted flow of lubrication oil to the engine parts when oil viscosity is high or, if either the oil cooler or the oil filter element should become clogged.The starting system is direct electric and uses a 24 or 12 volt starting motor.Efficiency of emission controls and engine performance depends on adherence to proper operation and maintenance recommendations, and use of recommended fuels and lubrication oils. Major adjustments and repair should be entrusted to your authorized dealer. Follow the recommended maintenance schedule with special emphasis on fuel injection nozzles, air cleaner, fuel-air ratio control and high and low idle adjustment. Fuel-air ratio control and the high and low idle adjustments should be made by an authorized dealer.

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Group cross 101495-3451 ZEXEL

Komatsu 

9 400 610 561 
6204731330 
INJECTION-PUMP ASSEMBLY
4D95LE-1
 
 
INJECTION-PUMP ASSEMBLY
9 400 611 424 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
4D95LE
9 400 612 161 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 940 
6204731340 
INJECTION-PUMP ASSEMBLY
4D95LE
F 01G 09U 1JK 
6204731341 
INJECTION-PUMP ASSEMBLY
4D95LE-2
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
9 400 611 160 
 
INJECTION-PUMP ASSEMBLY
9 400 611 161 
 
INJECTION-PUMP ASSEMBLY
9 400 611 319 
 
INJECTION-PUMP ASSEMBLY
S4D95L

Komatsu 

9 400 612 162 
6205711150 
INJECTION-PUMP ASSEMBLY
S4D95L
9 400 612 455 
 
INJECTION-PUMP ASSEMBLY
9 400 612 927 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 531 
6205711151 
INJECTION-PUMP ASSEMBLY
S4D95LE-2
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
9 400 611 162 
 
INJECTION-PUMP ASSEMBLY
9 400 611 320 
 
INJECTION-PUMP ASSEMBLY
4D95L
9 400 612 163 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 655 
6204711150 
INJECTION-PUMP ASSEMBLY
4D95L
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY
9 400 612 745 
 
INJECTION-PUMP ASSEMBLY
9 400 613 324 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 532 
6205731510 
INJECTION-PUMP ASSEMBLY
S4D95LE-2
9 400 612 200 
 
INJECTION-PUMP ASSEMBLY
101495-3451  

101495-3452 
9 400 612 414 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 613 464 
6204711170 
INJECTION-PUMP ASSEMBLY
4D95L
9 400 612 415 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 612 928 
6204731350 
INJECTION-PUMP ASSEMBLY
4D95L
 
6204731351 
INJECTION-PUMP ASSEMBLY
4D95LE-2
9 400 612 692 
 
INJECTION-PUMP ASSEMBLY
9 400 612 929 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 533 
6204711151 
INJECTION-PUMP ASSEMBLY
4D95LE-2
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 534 
6204731510 
INJECTION-PUMP ASSEMBLY
4D95LE
9 400 613 168 
6205711350 
INJECTION-PUMP ASSEMBLY
S4D95LE-3
 
6205711351 
INJECTION-PUMP ASSEMBLY
S4D95LE-3
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