101472-0141 ZEXEL 9 400 614 194 BOSCH INJECTION-PUMP ASSEMBLY 9400614194 1014720141 8971783240

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 194 9400614194

ZEXEL 101472-0141 1014720141

ISUZU 8971783240 8971783240

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Service parts 101472-0141 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101047-9040

3. GOVERNOR 105400-8670

4. SUPPLY PUMP 105220-5850

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156639-6920

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105158-2322

11. Nozzle and Holder 8-97079-653-0

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105088-1140

14. NOZZLE

105007-1310

15. NOZZLE SET

Include in #1:

101432-0171 as _

101472-0141 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 194 9400614194

ZEXEL 101472-0141 1014720141

ISUZU 8971783240 8971783240

Zexel num

Bosch num

Firm num

Name

101472-0141

9 400 614 194

8971783240 ISUZU

INJECTION-PUMP ASSEMBLY
4JG2 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 10.1

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 35.5 34.5 36.5

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 10.5 8.5 12.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=16 N1=1100r/min N2=800r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=12deg+-5deg b=22deg+-5deg c=35deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=22.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'V' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(210deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Improved Diesel Exhaust Fluid (DEF) cooling line clamps are adaptable to the product within the listed serial numbers and are effective with all the product after the listed serial numbers.
Table 1
Required Parts
Item Qty Part Number Part Name Former Part Number(1)
1 10 577-7966 Clamp 520-7003
(1) The former part number listed is for reference only and may differ.
Table 2
Required Tool
Qty Part Number Part Name
1 522-3730 Pliers
Illustration 1 g06408909
View of 398-6108 Cooling Lines Gp
(1) 577-7966 ClampInstall new clamps (1) in 398-6108 Cooling Lines Gp.Note: Ensure 522-3730 Pliers tool is used to install new clamp.
Illustration 2 g06408916
(1) 577-7966 Clamp
(A) Hose
(D1) 5 mm (0.20 inch)Position clamp (1) within 5 mm (0.20 inch) of the bead and perpendicular to the hose axis. If the hose insertion length permits, another clamp can be installed to ensure fluid retention.