101405-3061 ZEXEL 9 400 613 110 BOSCH INJECTION-PUMP ASSEMBLY 9400613110 1014053061 3863808


 

Information injection-pump assembly

BOSCH 9 400 613 110 9400613110
ZEXEL 101405-3061 1014053061
KOMATSU 3863808 3863808
101405-3061 INJECTION-PUMP ASSEMBLY
Rating:
78
Buy INJECTION-PUMP ASSEMBLY 101405-3061 zexel genuine, new aftermarket engine parts with delivery

Service parts 101405-3061 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101041-9260
3. GOVERNOR 105404-5450
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101405-3061 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 110 9400613110
ZEXEL 101405-3061 1014053061
KOMATSU 3863808 3863808


Zexel num
Bosch num
Firm num
Name
101405-3061 
9 400 613 110 
3863808  KOMATSU
INJECTION-PUMP ASSEMBLY
4BT-C K 14BC INJECTION PUMP ASSY PE4A,5A, PE
101405-3061 
9 400 613 110 
6732711290  KOMATSU
INJECTION-PUMP ASSEMBLY
4BT-C K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   85.5 84.5 86.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   48.7 48.7
Boost pressure mmHg   365 365
Hydraulic cylinder ON   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.5+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   9 8 10
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Hydraulic cylinder ON   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85 85 95
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Hydraulic cylinder OFF   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   800 800 800
Rack position   R1-0.75
Boost pressure kPa   28 28 28
Boost pressure mmHg   210 210 210
Boost compensator adjustment_02
Pump speed r/min   800 800 800
Rack position   R1(10.7)
Boost pressure kPa   38 34 42
Boost pressure mmHg   285 255 315

Test data Ex:

Governor adjustment

Test data 101405-3061
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)The torque control spring does not operate. (4)Adjust the secondary timing before adjusting the governor. (5)RACK LIMIT (When hydraulic cylinder is OFF) (6)Boost compensator stroke: BCL (7)When hydraulic cylinder ON: P1 (8)Stop lever at stopping (with the stop lever at full)
----------
K=8 BCL=0.75+-0.1mm P1=(392)kPa{(4)kgf/cm2}
----------

Speed control lever angle

Test data 101405-3061
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+-5deg b=26deg+-5deg

Stop lever angle

Test data 101405-3061
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=0deg+-5deg b=53deg+-5deg

Timing setting

Test data 101405-3061
(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=14deg bb=0deg
----------
a=54deg54min+-3deg b=7deg+-30min




Information:

Caterpillar Diesel Truck Engines can operate effectively in cold weather, however, engine operation in cold weather is dependent on the type of fuel used and how well the fuel moves through fuel related components. The purpose of this section is to explain some of the problems and steps that can be taken to minimize fuel problems during cold weather operation when the engine area is colder than 5°C (40°F).Fuel and the Effect from Cold Weather
The two types of diesel fuel available for your truck engine are typically grades No. 1 and No. 2. Although No. 2 diesel fuel is the most commonly used fuel, No. 1 diesel fuel or a blend of No. 1 and No. 2, is the fuel that is best suited for cold weather operation.During cold weather operation, it may be necessary for you to use No. 2 diesel fuel since quantities of No. 1 diesel fuel are limited and generally are only available during the winter months and in the colder climates.There are two major differences between No. 1 and No. 2 diesel fuel. No. 1 diesel fuel has a lower cloud point and a lower pour point.The cloud point is the temperature at which a cloud or haze of wax crystals will begin to form in the fuel and cause fuel filters to plug. The pour point is the temperature which diesel fuel will begin to thicken and be more resistant to flow through fuel pumps and lines.Be aware of these fuel values when purchasing your diesel fuel and anticipate the average outside (ambient) temperature for the area your engine will be operating. Engines fueled in one climate may not operate satisfactorily if moved to another because of problems that result from cold weather. The average No. 1 diesel fuel has a lower BTU (kJ) (heat content) rating per unit volume of fuel than the average No. 2 diesel fuel. When using No. 1 diesel fuel, you may notice a drop in power and fuel efficiency, but should not experience any other operating effects.Before troubleshooting for low power or poor performance in winter months, check the type of fuel being used.The use of starting aids, engine oil pan heaters, engine coolant heaters, fuel heaters and fuel line insulation also provide a means of minimizing starting and fuel problems in cold weather when No. 2 diesel fuel is used.Fuel Related Components in Cold Weather
3176 Fuel Cooling
Fuel cooled ECMThe 3176 electronic control module is fuel cooled. Fuel is routed from the tank, to a primary fuel filter, through the transfer pump, then through cored passages in the electronic control module housing, on to the secondary fuel filter, and finally to the injection pump.Inlet fuel temperature to the transfer pump must never exceed 149°F (65°C). Fuel temperatures in

Have questions with 101405-3061?





Group cross 101405-3061 ZEXEL

 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 044 
3863756 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 044 
6732711181 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 045 
3863800 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 045 
6732711330 
INJECTION-PUMP ASSEMBLY
S4D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 046 
3863802 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 046 
6732711151 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 619 643 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 047 
3863804 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 047 
6732711340 
INJECTION-PUMP ASSEMBLY
S4D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 048 
3863806 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 048 
6732711350 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 049 
3863798 
INJECTION-PUMP ASSEMBLY
4D102E
9 400 614 049 
6731711140 
INJECTION-PUMP ASSEMBLY
4D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

101405-3061  
9 400 613 110 
3863808 
INJECTION-PUMP ASSEMBLY
4BT-C
101405-3061  
9 400 613 110 
6732711290 
INJECTION-PUMP ASSEMBLY
4BT-C
9 400 614 050 
3863835 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 050 
6732711380 
INJECTION-PUMP ASSEMBLY
S4D102E
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 051 
3863855 
INJECTION-PUMP ASSEMBLY
4D102E
9 400 614 051 
6731711360 
INJECTION-PUMP ASSEMBLY
4D102E
9 400 614 052 
3863871 
INJECTION-PUMP ASSEMBLY
S4D102E
9 400 614 052 
6732711281 
INJECTION-PUMP ASSEMBLY
S4D102E
Back to top