Information supply pump
BOSCH
9 440 610 057
9440610057
ZEXEL
105210-4661
1052104661
MITSUBISHI
ME704457
me704457
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Scheme ###:
| 1. | [1] | 152000-3920 | PUMP HOUSING |
| 5. | [1] | 152100-1120 | PUMP PLUNGER |
| 6. | [1] | 152102-0400 | COMPRESSION SPRING |
| 7. | [1] | 152105-1500 | CAPSULE |
| 8. | [1] | 029332-6030 | GASKET |
| 10. | [1] | 152111-2920 | TAPPET |
| 10/2. | [1] | 152112-1000 | ROLLER |
| 10/3. | [1] | 152113-0100 | BEARING PIN |
| 10/4. | [2] | 152114-0700 | SLIDER |
| 14. | [2] | 152115-0200 | VALVE BODY |
| 14. | [2] | 152115-0200 | VALVE BODY |
| 15. | [2] | 152116-0200 | COILED SPRING |
| 15. | [2] | 152116-0200 | COILED SPRING |
| 16. | [1] | 152117-0100 | CAPSULE |
| 18. | [2] | 029331-6030 | GASKET |
| 18. | [2] | 029331-6030 | GASKET |
| 20. | [1] | 152121-0200 | LOCKING WASHER |
| 25. | [1] | 152200-5620 | HAND PRIMER |
| 30. | [1] | 152300-6920 | EYE BOLT |
| 32. | [1] | 139814-0900 | EYE BOLT |
| 35. | [2] | 029341-4130 | GASKET D20&13.8T2* |
| 36. | [2] | 029341-4130 | GASKET D20&13.8T2* |
Include in #1:
101601-6901
as SUPPLY PUMP
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Image1.4.1
5. Remove two 135-8573 Bolts from the 268-0555 Hood Group, and remove the 244-8226 Support Assembly.
Image1.5.1
6. Rework the 244-8226 Support Assembly. Refer to the attached images.
Image1.6.1
7. Remove four 135-8573 Bolts from the 268-0555 Hood Group. Remove the 262-2340 Sheet Assembly.
Image1.7.1
8. Rework the 262-2340 Sheet Assembly. Refer to the attached images.
Image1.8.1
10. Attach the 324-4078 Support Assembly to the 262-2340 Sheet Assembly. Use two 135-8573 Bolts and tighten the bolts to a torque of 60+/-10 Nm.
Image1.9.1
11. To attach the 262-2340 Sheet Assembly to the 268-0555 Hood Group, use the four 135-8573 Bolts from Step-7. Tighten the bolts to a torque of 100+/-20 Nm.
12. To attach the 244-8226 Support Assembly to the 268-0555 Hood Group, use the two 135-8573 Bolts from Step-5. Tighten the bolts to a torque of 100+/-20 Nm.
13. To attach the 196-8236 Filter Assembly to the 244-8226 Support Assembly, use the two 8T-4182 Bolts and two 8T-4121 Washers. Tighten the bolts to a torque of 32+/-3 Nm.
Image1.12.1
14. Remove the present fuel hose which connected between the outlet of the fuel priming pump and the inlet of present filter assembly.
Image1.13.1
15. Install the 099-4437 Gasket to both connectors on the 305-4888 Hose. Connect the 305-4888 Hose to the inlet of the new filter assembly using the 094-9726 Bolt and two 095-2040 Washers. Tighten the bolt to a torque of 34+/-4 Nm. Connect the other end of the 305-4888 Hose to the outlet of the fuel priming pump using the bolt and the washer of the priming pump. Tighten the bolt to a torque of 34+/-4 Nm.
16. Install the 7I-7439 Guard( Length is 700mm) to the 305-4888 Hose.
17. Install the 099-4437 Gasket to both connectors on the 305-4887 Hose. Connect the 305-4887 Hose to the outlet of the new filter assembly and inlet of the present filter assembly. Use the 094-9726 Bolt and two 095-2040 Washers in order to connect the hose to the filter assemblies. Tighten the bolts to a torque of 34+/-4 Nm.
18. Install the 7I-7439 Guard (Length is 760mm) to the 305-4887 Hose.
19. Tighten the 094-9725 Plug with the 095-2040 Washer on top of filter base of current fuel filter and additional fuel filter. Tighten the plug to a torque of 8.8+/-1 Nm.
Image1.18.1
20. Use the 294-1833 Clamp, 7X-2533 Bolt, and the 9X-8256 Washer in order to clamp the fuel hose. Tighten the bolt to a torque of 10+/-1 Nm.
Image1.19.1
21. Use two 294-1831 Clamps, 7X-2535 Bolt, two 9X-8256 Washers, and the 5C-2890 Nut in order to clamp the fuel hose. Tighten the bolt to a torque of 10+/-1 Nm.
22. Re-install the two air intake hoses, using the two 8T-4985 Clamps from Step-4. Tighten the clamps to a torque of 4.5+/-0.5 Nm.
Image1.21.1
23. Re-attach the 244-8212 Cover Assembly to the 268-0555 Hood Group. Use the two 135-8573 Bolts, two 135-8575 Bolts, and two 170-3016 Spacers from Step-2. Tighten the bolts to a torque of 100+/-20 Nm.