Information nozzle and holder assy.
BOSCH
9 430 613 419
9430613419
ZEXEL
105141-2271
1051412271
Rating:
Include in #2:
104740-0097
as NOZZLE AND HOLDER ASSY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Illustration 4 g01781374
Illustration 5 g01781397
Relocate the ether canister to the other side. Refer to Illustration 4 and Illustration 5.
Illustration 6 g01781413
(4) 322-7177 Bracket As (15) 8T-4121 Hard Washer (17) 8T-4196 Bolt
Install 322-7177 Bracket As (4) in the same location as the former muffler support bracket (30) by using four 8T-4121 Hard Washers (15), and four 8T-4196 Bolts (17). Refer to Illustration 3 and Illustration 6.
Illustration 7 g01781434
(6) 322-7180 Bracket As (8) 324-1454 Bracket Adapter (10) 5P-4116 Hard Washer (12) 6V-3822 Bolt (15) 8T-4121 Hard Washer (18) 8T-6870 Bolt
Install 322-7180 Bracket As (6) by using two 8T-4121 Hard Washers (15), and two 6V-3822 Bolts (12) to the exhaust elbow mounting holes. Place 324-1454 Bracket Adapter (8) between bracket assembly (6) and the aftercooler core assembly. Secure bracket assembly (6) to bracket adapter (8), and to the aftercooler core assembly by using two 5P-4116 Hard Washers (10), and two 8T-6870 Bolts (18). Refer to Illustration 7.
Illustration 8 g01781454
(5) 322-7179 Plate (15) 8T-4121 Hard Washer (16) 8T-4133 Nut (17) 8T-4196 Bolt
Install 322-7179 Plate (5) on top of bracket assembly (4), and bracket assembly (6). Secure plate (5) loosely using eight 8T-4121 Hard Washers (15), four 8T-4196 Bolts (17), four 8T-4133 Nuts (16). Refer to Illustration 8.
Illustration 9 g01781475
(2) 253-4495 Clamp As
Install two 253-4495 Clamp As (2) on top of plate (5). Use eight hard washers (15), four bolts (17), and four nuts (16). Secure the brackets loosely so that you are able to make adjustments. Refer to Illustration 9.
Illustration 10 g01781478
(c) Inlet tube (7) 322-9842 Diesel Particulate Filter Gp
Install 322-9842 Diesel Particulate Filter Gp (7) on top of the two bottom clamp assemblies (2). Insert inlet tube (c) on top of the exhaust elbow. The weight of the diesel particulate filter group is approximately 60 kg (132 lb). Refer to Illustration 10.
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Cut off material from the bracket that originally supported the ether canister (if needed), to fit the diesel particulate filter group. Refer to Illustration 11.
Make sure that the filter is properly placed on top of clamp assemblies (2) and the exhaust elbow. If needed, adjust plate (5), and bracket assemblies (4) and (6). Once diesel particulate filter group (7) is properly positioned, tighten the bolts between the plate and the two bracket assemblies. Also, tighten the bolts of the bottom clamp assemblies (2) .
Illustration 12 g01781513
(d) Outlet tube (1) 7E-3870 Muffler Clamp (3) 277-4718 Clamp As (9) 3B-4508 Lockwasher (11) 5P-8245 Hard Washer (13) 6V-3823 Bolt (14) 6V-8149 Nut
Secure inlet tube (c) of the diesel particulate filter group to the exhaust elbow with one 7E-3870 Muffler Clamp (1). Refer to Illustration 12.
Position one 277-4718 Clamp As (3) over the diesel particulate filter group, and secure the clamp assembly to the bottom clamp assembly (2)