105041-1120 ZEXEL 9 430 615 002 BOSCH NOZZLE-HOLDER 9430615002 1050411120

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BOSCH 9 430 615 002 9430615002

ZEXEL 105041-1120 1050411120

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4.	[1]	150510-0700	STOP PIN
6.	[1]	150562-3100	COMPRESSION SPRING
12/1.	[1]	150523-5000	SHIM D11.5&4.5T0.50
12/1.	[1]	150523-5100	SHIM D11.5&4.5T0.52
12/1.	[1]	150523-5200	SHIM D11.5&4.5T0.54
12/1.	[1]	150523-5300	SHIM D11.5&4.5T0.56
12/1.	[1]	150523-5400	SHIM D11.5&4.5T0.58
12/1.	[1]	150523-5500	SHIM D11.5&4.5T0.60
12/1.	[1]	150523-5600	SHIM D11.5&4.5T0.62
12/1.	[1]	150523-5700	SHIM D11.5&4.5T0.64
12/1.	[1]	150523-5800	SHIM D11.5&4.5T0.66
12/1.	[1]	150523-5900	SHIM D11.5&4.5T0.68
12/1.	[1]	150523-6000	SHIM D11.5&4.5T0.70
12/1.	[1]	150523-6100	SHIM D11.5&4.5T0.72
12/1.	[1]	150523-6200	SHIM D11.5&4.5T0.74
12/1.	[1]	150523-6300	SHIM D11.5&4.5T0.76
12/1.	[1]	150523-6400	SHIM D11.5&4.5T0.78
12/1.	[1]	150523-6500	SHIM D11.5&4.5T0.80
12/1.	[1]	150523-6600	SHIM D11.5&4.5T0.82
12/1.	[1]	150523-6700	SHIM D11.5&4.5T0.84
12/1.	[1]	150523-6800	SHIM D11.5&4.5T0.86
12/1.	[1]	150523-6900	SHIM D11.5&4.5T0.88
12/1.	[1]	150523-7000	SHIM D11.5&4.5T0.90
12/1.	[1]	150523-7100	SHIM D11.5&4.5T0.92
12/1.	[1]	150523-7200	SHIM D11.5&4.5T0.94
12/1.	[1]	150523-7300	SHIM D11.5&4.5T0.96
12/1.	[1]	150523-7400	SHIM D11.5&4.5T0.98
12/1.	[1]	150523-7500	SHIM D11.5&4.5T1.00
12/1.	[1]	150523-7600	SHIM D11.5&4.5T1.02
12/1.	[1]	150523-7700	SHIM D11.5&4.5T1.04
12/1.	[1]	150523-7800	SHIM D11.5&4.5T1.06
12/1.	[1]	150523-7900	SHIM D11.5&4.5T1.08
12/1.	[1]	150523-8000	SHIM D11.5&4.5T1.10
12/1.	[1]	150523-8100	SHIM D11.5&4.5T1.12
12/1.	[1]	150523-8200	SHIM D11.5&4.5T1.14
12/1.	[1]	150523-8300	SHIM D11.5&4.5T1.16
12/1.	[1]	150523-8400	SHIM D11.5&4.5T1.18
12/1.	[1]	150523-8500	SHIM D11.5&4.5T1.20
12/1.	[1]	150523-8600	SHIM D11.5&4.5T1.22
12/1.	[1]	150523-8700	SHIM D11.5&4.5T1.24
12/1.	[1]	150523-8800	SHIM D11.5&4.5T1.26
12/1.	[1]	150523-8900	SHIM D11.5&4.5T1.28
12/1.	[1]	150523-9000	SHIM D11.5&4.5T1.30
12/1.	[1]	150523-9100	SHIM D11.5&4.5T1.32
12/1.	[1]	150523-9200	SHIM D11.5&4.5T1.34
12/1.	[1]	150523-9300	SHIM D11.5&4.5T1.36
12/1.	[1]	150523-9400	SHIM D11.5&4.5T1.38
12/1.	[1]	150523-9500	SHIM D11.5&4.5T1.40
12/1.	[1]	150523-9600	SHIM D11.5&4.5T1.42
12/1.	[1]	150523-9700	SHIM D11.5&4.5T1.44
12/1.	[1]	150523-9800	SHIM D11.5&4.5T1.46
12/1.	[1]	150523-9900	SHIM D11.5&4.5T1.48
12/1.	[1]	150530-0000	SHIM D11.5&4.5T1.50
12/1.	[1]	150530-0100	SHIM D11.5&4.5T1.52
12/1.	[1]	150530-0200	SHIM D11.5&4.5T1.54
13.	[1]	150524-0600	SPACER BUSHING
20.	[1]	150601-5000	NOZZLE-RETAINING NUT
21.	[1]	029300-5070	GASKET D12&5T1
22.	[1]	150645-3400	INLET UNION
30.	[1]	150613-1700	EYE BOLT
31.	[2]	026508-1240	GASKET D11.9&8.2T1

Include in #2:

104749-2180 as NOZZLE-HOLDER

Cross reference number

Zexel num

Bosch num

Firm num

Name

105041-1120

9 430 615 002

NOZZLE-HOLDER
* K

Information:

2. Remove bolts (1).3. Remove the water hose from the bottom of the water pump.4. Loosen the water hose clamps from water pipe (2).5. Remove two bolts (3) and remove the water pump and elbow as a unit.Install Water Pump
1. Inspect all O-rings, gaskets and hoses and install new parts if needed.2. Put the water pump and elbow in position and install the bolts.3. Install the water hose and tighten all water hose clamps.4. Fill the cooling system to the correct level.Disassemble Water Pump
start by:a) remove water pump1. Remove cover (3) and gasket from water pump (1).2. Remove elbow (2) and gasket from water pump (1). 3. Loosen bolt (5) .25 in. (6.35 mm). Hit (tap) the bolt with a soft hammer to remove impeller (4) from the shaft. 4. Remove spring and seal assembly (7) from shaft (6). 5. Turn the water pump over and remove bolt (8) and lockwasher.6. Remove O-ring seal (9) from the housing. 7. Use tooling (A) to remove gear (11) and bearing (10) from the water pump.8. Remove bearing (10) from gear (11). 9. Remove snap ring (12) with tool (B). 10. Remove bearing (14) and shaft (13) as a unit.11. Use tool (C) and a press to remove bearing (14) from the shaft. 12. Remove the ceramic ring and seal (15) from the housing. 13. Remove the lip type seal (16) from the housing with tooling (D).Assemble Water Pump
The seal must be installed with the lip toward the bearings.1. Install the lip type seal in housing (1) with tooling (A) to the bottom of the seal counterbore. Put a thin layer of engine oil on the lip of the seal. 2. Use a press to install shaft (2) in bearing (3). 3. Install the shaft and bearing (3) in housing (1). 4. Install snap ring (4) in the housing with tool (B). 5. Install bearing (5) on gear (6).
When gear (6) is installed, make sure the pins on the gear engage the holes in the shaft.
6. Put gear (6) and bearing in position on the shaft and install washer and bolt. 7. Install O-ring seal (7) on the housing.
Clean water only is permitted for use as a lubricant to make assembly easier. Do not damage or put hands on the wear surface of the carbon ring or the ceramic ring. Install the ceramic ring with the smoothest face of the ring toward the carbon seal assembly.
8. Put the ceramic ring (8) in position in the rubber seal. Use hand pressure and tool (which is with the replacement ring) to install the ceramic ring and rubber seal. 9. Remove the spring from the seal assembly (9). Use hand pressure and the tool (which is with the replacement ring) to install the seal assembly. Push seal assembly on the shaft until seal faces make light contact. 10. Install spring (10) on the seal assembly. 11. Put impeller (11) in position on the shaft. 12. Install washer and bolt (12). Tighten the bolt to