105031-1540 ZEXEL 9 430 615 800 BOSCH NOZZLE-HOLDER ASSEMBLY 9430615800 1050311540


 

Information nozzle-holder assembly

BOSCH 9 430 615 800 9430615800
ZEXEL 105031-1540 1050311540
105031-1540 NOZZLE-HOLDER ASSEMBLY
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Scheme ###:

4. [1] 150550-1220 STOP PIN
6. [1] 150516-3100 COMPRESSION SPRING
8. [1] 150518-1900 THREADED PIN
9. [1] 150519-3900 UNION NUT
10. [1] 150567-1200 CAP NUT
11. [2] 029332-2010 GASKET
11. [2] 029332-2010 GASKET
20. [1] 150639-9700 NOZZLE-RETAINING NUT
21. [1] 029300-5070 GASKET D12&5T1
22. [1] 150644-8100 INLET UNION
26. [1] 029700-8020 INLET UNION
27. [1] 029730-8170 EYE BOLT
28. [2] 026508-1240 GASKET D11.9&8.2T1

Include in #1:

106652-4040 as NOZZLE-HOLDER

Cross reference number

Zexel num
Bosch num
Firm num
Name
105031-1540 
9 430 615 800 
   
NOZZLE-HOLDER ASSEMBLY
K 53LZ NOZZLE HOLDER NH NH




Information:


Illustration 62 g02807941
Remove the plug
Remove plug (2) .
Illustration 63 g02807956
Set speed by turning adjusting screw
Adjust speed. If Ng exceeds TMI specifications, tighten the adjusting screw. If Ng is less than the specified value, loosen the adjusting screw.
Illustration 64 g02807957
Adjust the maximum-speed stopper bolt
Adjust the maximum-speed stopper bolt until the speed at the start of high-speed control is Nf.
Check that the no-load maximum speed is Ng (described in Step 1). Continue adjustment until the specified value is obtained.
Illustration 65 g02807958
Increase pump speed to make sure that the control rack position reaches Ra.
Illustration 66 g02807959
Full-load Adjustment
Illustration 67 g02807997
Install the cover and adjust full-load stopper bolt
Install cover (3) on governor using bolts and lockwashers (2). Use caution when installing the cover to make sure that the O-ring seal is in the seal groove.
Illustration 68 g02807999
Position the control lever at maximum-speed position.
Adjust full-load stopper bolt (1) to the f"ull-load fuel injection quantity" position. See TMI for the specifications (Point A).
Install cap.Control Lever Angle Measurement
Illustration 69 g02808016
Measuring control lever angle at the "full-speed" and "idling" positions.
Measuring the control lever angle at the "idling" and "full" positions.
If the angle is not as specified by TMI, replace the shifters shim. If the control lever is positioned toward the "full" position, replace the shifters shim with a thicker one. When control lever is toward the "idling" position, replace the shim with a thinner one.Check Starting Delivery
Illustration 70 g02808018
Remove measurement adapter
Remove measurement adapter (1) .
Illustration 71 g02808038
Cap must be installed to check delivery rate
Install cap (2) .
Run pump at speed specified in TMI.
Check delivery rate with specifications listed in TMI.
Stop pump rotation.
Illustration 72 g02808058
Adjusting screw for setting fuel flow
If delivery rate does not meet TMI specifications, remove cap (2), loosen lock nut, and adjust screw (3). Adjusting screw outward decreases fuel flow and inward increases fuel flow.
Install cap (2) and recheck delivery rate. Repeat Steps 2 through 6 until delivery rate is at specified value.Lockwiring Caps of Adjustment Screws
All adjustment stops (screws) that directly affect engine performance should be lockwired after adjustment. Do not readjust any stop without using the test stand can adversely affect the engine and engine performance.

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