105030-4130 ZEXEL 9 430 615 263 BOSCH NOZZLE-HOLDER ASSEMBLY 9430615263 1050304130

Information nozzle-holder assembly

BOSCH 9 430 615 263 9430615263

ZEXEL 105030-4130 1050304130

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Scheme ###:

3.	[1]	150651-0901	NOZZLE-RETAINING NUT
4.	[1]	150550-4800	STOP PIN
5.	[1]	150562-1400	COMPRESSION SPRING
7.	[1]	150570-0500	SPACER BUSHING
8.	[1]	150571-0000	SET OF NUTS
10.	[1]	150572-0020	STOP PIN
11.	[1]	150562-3100	COMPRESSION SPRING
13.	[1]	150565-5500	THREADED PIN
14.	[1]	150519-4600	UNION NUT
15.	[1]	029332-2030	GASKET D25.5&22T1
16.	[1]	150567-5900	CAP NUT
18.	[1]	150613-1801	EYE BOLT
19.	[2]	150623-6400	GASKET
20.	[1]	150602-2700	GASKET D12&3.5T1.00
21.	[1]	150645-8500	INLET UNION
800S/1.	[0]	150523-5000	SHIM D11.5&4.5T0.50
800S/1.	[0]	150523-5100	SHIM D11.5&4.5T0.52
800S/1.	[0]	150523-5200	SHIM D11.5&4.5T0.54
800S/1.	[0]	150523-5300	SHIM D11.5&4.5T0.56
800S/1.	[0]	150523-5400	SHIM D11.5&4.5T0.58
800S/1.	[0]	150523-5500	SHIM D11.5&4.5T0.60
800S/1.	[0]	150523-6000	SHIM D11.5&4.5T0.70
800S/1.	[0]	150523-6500	SHIM D11.5&4.5T0.80
800S/1.	[0]	150523-7000	SHIM D11.5&4.5T0.90
800S/1.	[0]	150523-7500	SHIM D11.5&4.5T1.00
800S/1.	[0]	150523-7500	SHIM D11.5&4.5T1.00
800S/1.	[0]	150523-7500	SHIM D11.5&4.5T1.00
800S/1.	[0]	150523-7500	SHIM D11.5&4.5T1.00
800S/1.	[0]	150532-6700	SHIM D11.5&4.5T0.1
800S/1.	[0]	150532-6800	SHIM D11.5&4.5T0.2
800S/1.	[0]	150532-6900	SHIM D11.5&4.5T0.3
800S/1.	[0]	150532-7000	SHIM D11.5&4.5T0.4

Cross reference number

Zexel num

Bosch num

Firm num

Name

105030-4130

9 430 615 263

NOZZLE-HOLDER ASSEMBLY
* K

Information:

AFFECTED PRODUCT
Model Identification Number
994K MM900301-00322
MRK00201-00204, 312-333
SMX00201-00209
PARTS NEEDED
Qty
Part Number Description
2 4538963 INJECTOR AS
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 9% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
The existing standard grease injectors will need to be replaced with new 453-8963 XL Injector Assemblies for the both left-hand and right-hand K-pins. Refer to Image1.
Refer to the attached Rework Procedure.
Image1
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-15000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Refer to the following Rework Procedure in order to install two new 453-8963 XL Injector Assemblies.
Refer to Image1.1.1 for the location of the injector bank.
1. Remove cover (A). Refer to Image1.1.2.
Image1.1.1
Image1.1.2
2. Remove existing injectors (C). Refer to Image1.2.1.
Image1.2.1
3. In order to remove the existing injector, loosen lower bolt (D) from the injector bank until half of the injector is free. Refer to Image1.3.1.
4. Remove the existing grease zerks, grease zerk caps, and adapters and reinstall on the new 453-8963 XL Injector Assemblies.
Image1.3.1
5. Install new 453-8963 XL Injector Assemblies (1).
6. Purge 453-8963 XL Injector Assemblies (1) with grease.
7. Adjust to full output (20 turns).
8. Reinstall cover (A).
Image1.4.1