109165-3012 ZEXEL F 019 Z1D 042 BOSCH INJECTION-PUMP ASSEMBLY f019z1d042 1091653012

Information injection-pump assembly

BOSCH F 019 Z1D 042 f019z1d042

ZEXEL 109165-3012 1091653012

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Buy INJECTION-PUMP ASSEMBLY 109165-3012 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	109165-3012
1.	_
2.	FUEL INJECTION PUMP	109065-3012
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105110-7821
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)	15.7{160}/21.6{220}
10.	NOZZLE-HOLDER	105041-2120
11.	NOZZLE	105019-2290

Scheme ###:

1.	[0]	149501-0121
2.	[1]	149520-0120	BLEEDER SCREW
3.	[1]	149420-0000	INTERMEDIATE PLATE
5.	[1]	149555-0000	COVER
6.	[1]	149550-0120	SUPPLY PUMP
7.	[1]	149911-0000	O-RING
8.	[1]	149556-0000	COVER
9.	[1]	149912-0200	SEAL RING
10.	[3]	149916-0300	TORX SCREW
11.	[1]	149916-0400	TORX SCREW
15.	[1]	149600-0100	DRIVE SHAFT
16.	[1]	149601-0000	KEY
17.	[1]	149602-0000	PLAIN WASHER
17B.	[1]	149602-0100	PLAIN WASHER
17C.	[1]	149602-0200	PLAIN WASHER
17D.	[1]	149602-0300	PLAIN WASHER
17E.	[1]	149602-0400	PLAIN WASHER
17F.	[1]	149602-0500	PLAIN WASHER
17G.	[1]	149602-0600	PLAIN WASHER
17H.	[1]	149602-0700	PLAIN WASHER
17I.	[1]	149602-0800	PLAIN WASHER
17J.	[1]	149602-0900	PLAIN WASHER
17K.	[1]	149602-1000	PLAIN WASHER
18.	[1]	149604-0000	LOCKING WASHER
20.	[1]	149605-0000	BEARING PLATE
22.	[1]	149606-0000	COILED SPRING
25.	[1]	149611-0000	CAM RING
26.	[1]	149615-1301	PLATE
26B.	[1]	149615-1401	PLATE
26C.	[1]	149615-1501	PLATE
26D.	[1]	149615-1601	PLATE
26E.	[1]	149615-1701	PLATE
26F.	[1]	149615-1801	PLATE
26G.	[1]	149615-1901	PLATE
26H.	[1]	149615-2001	PLATE
26I.	[1]	149615-2101	PLATE
26J.	[1]	149615-2201	PLATE
26K.	[1]	149615-2301	PLATE
26L.	[1]	149615-2401	PLATE
26M.	[1]	149615-2501	PLATE
27.	[2]	149915-0000	TORX BOLT
31.	[1]	149651-0000	SLIDING PIECE
32.	[1]	149653-0300	SHIM
33.	[1]	149652-0100	COILED SPRING
34.	[1]	149653-0600	SHIM
35.	[2]	149911-0100	O-RING
35.	[2]	149911-0100	O-RING
36.	[1]	149670-0000	PLATE
37.	[2]	479765-6220	TIMER PISTON SENSOR
38.	[2]	149917-1300	BLEEDER SCREW
40.	[1]	149911-0200	O-RING
41.	[1]	149911-0300	O-RING
42.	[1]	149660-1120	COVER
43.	[4]	149915-0600	TORX BOLT
45.	[2]	149620-0000	ROLLER
46.	[2]	149621-0000	SHOE
50.	[1]	149703-0220	HYDRAULIC HEAD
51.	[2]	146600-0000	O-RING
53.	[1]	149720-0000	SHIM
53B.	[1]	149720-0100	SHIM
53C.	[1]	149720-0200	SHIM
53D.	[1]	149720-0300	SHIM
54.	[1]	016020-1410	LOCKING WASHER
55.	[6]	146433-0100	GASKET D12&6.4T1.00
56.	[6]	149300-0221	PRESSURE-CONTROL VALVE
60.	[4]	149915-0100	TORX BOLT
61.	[1]	149722-0000	CAPSULE
62.	[1]	146600-0500	O-RING
65.	[1]	149806-0221	GOVERNOR;ELECTRIC
66.	[6]	149915-0900	TORX BOLT
80.	[1]	106144-1092	TIMING CONTROL VALVE
80/8.	[1]	161440-3700	O-RING
81.	[1]	149911-0400	O-RING
82.	[2]	149913-0100	BACKUP RING
83.	[2]	149915-0300	TORX BOLT
100.	[1]	149571-0200	EYE BOLT
101.	[2]	139512-0500	GASKET
102.	[1]	149920-0220	INLET UNION
110.	[1]	149570-0220	OVER FLOW VALVE
111.	[2]	139512-0500	GASKET
112.	[1]	149920-1220	INLET UNION
120.	[1]	149570-0320	OVER FLOW VALVE
121.	[2]	139512-0500	GASKET
122.	[1]	149920-0721	INLET UNION
130.	[1]	149560-0120	CONTROL VALVE
150.	[1]	149900-0420	PULLING ELECTROMAGNET
150/8.	[1]	149911-0500	O-RING
151.	[1]	149575-0001	FILTER
152.	[1]	149912-0500	SEAL RING
153.	[1]	146621-1000	UNION NUT
160.	[1]	479778-4320	EEPROM ASSY
161.	[4]	149915-0500	TORX BOLT
205.	[1]	149935-0000	WOODRUFF KEY
240.	[1]	149940-0900	BRACKET
241.	[2]	149915-0400	TORX BOLT
242.	[1]	139006-5700	BLEEDER SCREW
800S.	[1]	149501-0220	PUMP HOUSING
810S.	[1]	149960-0020	REPAIR SET
856S.	[1]	148851-4410	CONNECTOR
878S.	[1]	149912-0800	SEAL RING
905.	[1]	149950-1100	NAMEPLATE
910.	[1]	149930-0520	BRACKET
911.	[1]	149911-0600	O-RING OEM:MF520407
912.	[4]	139310-0000	PLAIN WASHER
913.	[4]	014111-0440	LOCKING WASHER
914.	[4]	013121-0040	UNION NUT M10P1.25H8
920.	[1]	149932-0100	COUPLING PLATE
921.	[1]	156809-0000	LOCKING WASHER
922.	[1]	013121-8140	UNION NUT M18P1.5H15
935.	[1]	149925-0320	BRACKET
936.	[2]	149915-0700	TORX BOLT
937.	[2]	149926-0200	SPACER BUSHING
948.	[1]	149921-0000	HOSE OEM:MS603005
949.	[2]	149922-0000	HOSE CLIP OEM:MS660164
949.	[2]	149922-0000	HOSE CLIP OEM:MS660164
955.	[1]	479771-5920	PULSE GENERATOR
955/2.	[1]	016520-1510	O-RING
960.	[1]	149940-1000	CLAMPING BAND
961.	[1]	149915-0400	TORX BOLT
966.	[1]	148650-1300	TUBE
968.	[1]	148650-1400	TAPE 230MM

Include in #2:

109165-3012 as INJECTION-PUMP ASSEMBLY

Cross reference number

Zexel num

Bosch num

Firm num

Name

109165-3012
109165-3013

F 019 Z1D 042

INJECTION-PUMP ASSEMBLY
6M61 * K

Information:

Introduction
This Special Instruction contains the necessary procedure in order to install unit injectors for 3114, 3116, and 3126 MUI engines.Removal and Installation Procedure
Note: To avoid damage to the unit injector during removal of the unit injector from the cylinder head, refer to the Service Manual for the removal procedure of the unit injector.Use the latest process for servicing the unit injector sleeves in the cylinder head before you install replacement unit injectors. Refer to the Service Manual and other service news articles in order to find the latest service information, including new tools and procedures.Before a new unit injector or a remanufactured unit injector is installed into an engine, take adequate precautions in order to clean the internal fuel lines and the unit injector sleeve. Also, install a new Caterpillar high efficiency fuel filter.Lubricate the injector rack bar with clean diesel fuel or 1U-8265 Penetrating Oil .
Illustration 1 g02144296
Incorrect testing procedure for the tappet springDo not depress the tappet spring. Refer to Illustration 1. Do not force the injector rack bar in and out since this action may damage the internal parts of the unit injector. A tight rack on a unit injector that is not installed in the engine is not an indication of a faulty unit injector. Forcing the injector rack bar in and out may cause the unit injector to become damaged. Forcing the injector rack bar in and out may possibly void all the warranty.Do not test the unit injectors prior to engine installation. The unit injectors are tested 100% at the factory and Pop Testing may contaminate the unit injector.Before you install the unit injector, apply clean engine oil on the O-ring seals for ease of installation.Install the unit injector according to the procedure in the Service Manual by using 173-1530 Injector Seating Tool . Tighten the unit injector clamp retaining bolt to a torque of 12 3 N m (9 2 lb ft).Verify the following parameters and settings according to the procedures in the Service Manual: unit injector synchronization, fuel setting, fuel timing and valve lash. Adjust the parameters and settings in order to meet specifications only.