Information injection-pump assembly
BOSCH
F 019 Z1D 061
f019z1d061
ZEXEL
109145-3030
1091453030

Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 109145-3030 |
1. | _ | |
2. | FUEL INJECTION PUMP | 109045-3022 |
3. | NUMBER PLATE | |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | 105118-7821 |
8. | Nozzle and Holder | |
9. | Open Pre:MPa(Kqf/cm2) | 15.7{160}/21.6{220} |
10. | NOZZLE-HOLDER | 105048-4310 |
11. | NOZZLE | 105019-1230 |
Scheme ###:
2. | [1] | 149520-0120 | BLEEDER SCREW |
3. | [1] | 149420-0001 | INTERMEDIATE PLATE |
5. | [1] | 149555-0000 | COVER |
6. | [1] | 149550-0020 | SUPPLY PUMP |
7. | [1] | 149911-0000 | O-RING |
8. | [1] | 149556-0000 | COVER |
9. | [1] | 149912-0200 | SEAL RING |
10. | [3] | 149916-0300 | TORX SCREW |
11. | [1] | 149916-0400 | TORX SCREW |
15. | [1] | 149600-0000 | DRIVE SHAFT |
16. | [1] | 149601-0000 | KEY |
17. | [1] | 149602-0000 | PLAIN WASHER |
17B. | [1] | 149602-0100 | PLAIN WASHER |
17C. | [1] | 149602-0200 | PLAIN WASHER |
17D. | [1] | 149602-0300 | PLAIN WASHER |
17E. | [1] | 149602-0400 | PLAIN WASHER |
17F. | [1] | 149602-0500 | PLAIN WASHER |
17G. | [1] | 149602-0600 | PLAIN WASHER |
17H. | [1] | 149602-0700 | PLAIN WASHER |
17I. | [1] | 149602-0800 | PLAIN WASHER |
17J. | [1] | 149602-0900 | PLAIN WASHER |
17K. | [1] | 149602-1000 | PLAIN WASHER |
18. | [1] | 149604-0000 | LOCKING WASHER |
20. | [1] | 149605-0000 | BEARING PLATE |
22. | [1] | 149606-0000 | COILED SPRING |
25. | [1] | 149610-0100 | CAM RING |
26. | [1] | 149615-0001 | PLATE |
26B. | [1] | 149615-0101 | PLATE |
26C. | [1] | 149615-0201 | PLATE |
26D. | [1] | 149615-0301 | PLATE |
26E. | [1] | 149615-0401 | PLATE |
26F. | [1] | 149615-0501 | PLATE |
26G. | [1] | 149615-0601 | PLATE |
26H. | [1] | 149615-0701 | PLATE |
26I. | [1] | 149615-0801 | PLATE |
26J. | [1] | 149615-0901 | PLATE |
26K. | [1] | 149615-1001 | PLATE |
26L. | [1] | 149615-1101 | PLATE |
26M. | [1] | 149615-1201 | PLATE |
27. | [2] | 149915-0000 | TORX BOLT |
31. | [1] | 149651-0000 | SLIDING PIECE |
32. | [1] | 149653-0300 | SHIM |
33. | [1] | 149652-0000 | COILED SPRING |
34. | [1] | 149653-0600 | SHIM |
35. | [2] | 149911-0100 | O-RING |
35. | [2] | 149911-0100 | O-RING |
36. | [1] | 149670-0000 | PLATE |
37. | [1] | 479765-5620 | TIMER PISTON SENSOR |
38. | [2] | 149917-1300 | BLEEDER SCREW |
40. | [1] | 149911-0200 | O-RING |
41. | [1] | 149911-0300 | O-RING |
42. | [1] | 149660-1020 | COVER |
43. | [4] | 149915-0600 | TORX BOLT |
45. | [2] | 149620-0000 | ROLLER |
46. | [2] | 149621-0000 | SHOE |
50. | [1] | 149701-0420 | HYDRAULIC HEAD |
50. | [1] | 149701-0420 | HYDRAULIC HEAD |
50. | [1] | 149701-0420 | HYDRAULIC HEAD |
50. | [1] | 149701-0420 | HYDRAULIC HEAD |
50. | [1] | 149701-0420 | HYDRAULIC HEAD |
51. | [2] | 146600-0000 | O-RING |
53. | [1] | 149720-0000 | SHIM |
53B. | [1] | 149720-0100 | SHIM |
53C. | [1] | 149720-0200 | SHIM |
53D. | [1] | 149720-0300 | SHIM |
54. | [1] | 016020-1410 | LOCKING WASHER |
55. | [4] | 146433-0100 | GASKET D12&6.4T1.00 |
56. | [4] | 149300-0321 | PRESSURE-CONTROL VALVE |
60. | [4] | 149915-0100 | TORX BOLT |
61. | [1] | 149722-0000 | CAPSULE |
62. | [1] | 146600-0500 | O-RING |
65. | [1] | 149805-0420 | GOVERNOR;ELECTRIC |
66. | [6] | 149915-0900 | TORX BOLT |
80. | [1] | 106144-1092 | TIMING CONTROL VALVE |
80/8. | [1] | 161440-3700 | O-RING |
81. | [1] | 149911-0400 | O-RING |
82. | [2] | 149913-0100 | BACKUP RING |
83. | [2] | 149915-0300 | TORX BOLT |
100. | [1] | 149571-0200 | EYE BOLT |
101. | [2] | 139512-0500 | GASKET |
110. | [1] | 149570-0520 | OVER FLOW VALVE |
111. | [2] | 139512-0500 | GASKET |
120. | [1] | 149570-0320 | OVER FLOW VALVE |
121. | [2] | 139512-0500 | GASKET |
122. | [1] | 149920-1820 | INLET UNION |
130. | [1] | 149560-0120 | CONTROL VALVE |
150. | [1] | 149900-0420 | PULLING ELECTROMAGNET |
150/9. | [1] | 149912-0500 | SEAL RING |
151. | [1] | 149575-0001 | FILTER |
152. | [1] | 149912-0500 | SEAL RING |
153. | [1] | 146621-1000 | UNION NUT |
160. | [1] | 479778-0721 | EEPROM ASSY |
161. | [4] | 149915-0500 | TORX BOLT |
205. | [1] | 149935-0000 | WOODRUFF KEY |
230. | [1] | 149940-0820 | BRACKET |
231. | [2] | 149915-0400 | TORX BOLT |
250. | [1] | 146659-5200 | CLAMPING BAND |
251. | [1] | 149915-0400 | TORX BOLT |
255. | [1] | 148650-0000 | BINDER |
800S. | [1] | 149500-0420 | PUMP HOUSING |
905. | [1] | 149950-3000 | NAMEPLATE |
910. | [1] | 149930-0820 | BRACKET |
911. | [1] | 149911-0600 | O-RING OEM:MF520407 |
912. | [3] | 149919-0000 | PLAIN WASHER OEM:MF450006 |
914. | [3] | 149918-0000 | UNION NUT OEM:MF434105 |
920. | [1] | 149931-0021 | TOOTHED GEAR OEM:ME215054 |
922. | [1] | 149918-0100 | UNION NUT |
923. | [1] | 149931-0301 | PLATE OEM:215053 |
924. | [1] | 149931-0201 | PLATE OEM:ME215050 |
925. | [3] | 149917-0700 | BLEEDER SCREW OEM:MF140005 |
930. | [1] | 149925-0100 | BRACKET OEM:ME212074 |
931. | [2] | 149917-1000 | BLEEDER SCREW OEM:MF140227 |
932. | [2] | 149926-0100 | SPACER BUSHING OEM:ME212075 |
942. | [1] | 149920-1320 | INLET UNION OEM:MH038134 |
948. | [1] | 149921-0000 | HOSE OEM:MS603005 |
949. | [2] | 149922-0000 | HOSE CLIP OEM:MS660164 |
949. | [2] | 149922-0000 | HOSE CLIP OEM:MS660164 |
955. | [2] | 149945-0020 | PULSE GENERATOR OEM:ME212060 |
956. | [2] | 149917-0700 | BLEEDER SCREW OEM:MF140005 |
957. | [1] | 149945-0120 | WIRE HARNESS |
960. | [1] | 149940-0100 | CLAMPING BAND OEM:MH020803 |
961. | [1] | 149917-0600 | BLEEDER SCREW OEM:MH000999 |
Include in #2:
109145-3030
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Problem
Under certain operating conditions, customers may complain of slow response and black smoke on certain 435 HP 3208 TA Marine Engines.
Affected Product
Model & Identification Number
Group 1
3208 (01Z25415-25417, 01Z25462, 01Z25463, 01Z25468-25470, 01Z25472, 01Z25475, 01Z25477, 01Z25481, 01Z25486, 01Z25491-25494, 01Z25499, 01Z25500, 01Z25541-25544, 01Z25554, 01Z25555, 01Z25574, 01Z25578, 01Z25579, 01Z25582, 01Z25584-25591, 01Z25596, 01Z25599-25602, 01Z25604, 01Z25605, 01Z25607-25617, 01Z25619, 01Z25620, 01Z25622-25625, 01Z25627, 01Z25629-25635, 01Z25639, 01Z25641-25643, 01Z25650-25652, 01Z25654, 01Z25655, 01Z25661, 01Z25664-25666, 01Z25668, 01Z25671, 01Z25673, 01Z25674, 01Z25678, 01Z25682, 01Z25683, 01Z25686-25688, 01Z25692, 01Z25693, 01Z25696-25698, 01Z25700-25702, 01Z25705-25707, 01Z25711-25717, 01Z25719, 01Z25720, 01Z25722, 01Z25724, 01Z25726, 01Z25728, 01Z25729, 01Z25736, 01Z25738, 01Z25742, 01Z25748, 01Z25750, 01Z25751, 01Z25753, 01Z25755, 01Z25760, 01Z25762, 01Z25764, 01Z25766, 01Z25771, 01Z25773, 01Z25775, 01Z25805-25807, 01Z25815-25817, 01Z25822, 01Z25823, 01Z25829-25833, 01Z25839-25841, 01Z25851-25853, 01Z25857-25860, 01Z25866-25872, 01Z25874, 01Z25876-25878, 01Z25880, 01Z25884-25890, 01Z25892, 01Z25894-25899, 01Z25901-25906, 01Z25909-25914, 01Z25916, 01Z25919-25923, 01Z25925, 01Z25927-25934, 01Z25938-25941, 01Z25944, 01Z25946, 01Z25948, 01Z25951-25953, 01Z25961, 01Z25962, 01Z25964, 01Z25966, 01Z25970-25973, 01Z25977, 01Z25978, 01Z25983, 01Z25984, 01Z25986-25988, 01Z25991-25995, 01Z25997, 01Z25999-26002, 01Z26004, 01Z26006-26014, 01Z26016-26018, 01Z26022, 01Z26023, 01Z26025-26027, 01Z26029-26032, 01Z26034-26051, 01Z26053-26062, 01Z26065, 01Z26066, 01Z26068, 01Z26070, 01Z26071, 01Z26073, 01Z26075-26088, 01Z26090-26107, 01Z26110-26113, 01Z26118-26121, 01Z26123, 01Z26124, 01Z26126-26128, 01Z26130-26133, 01Z26135-26140, 01Z26145-26149, 01Z26153-26155, 01Z26160-26162, 01Z26166, 01Z26169, 01Z26174, 01Z26175, 01Z26180, 01Z26181, 01Z26183-26187, 01Z26189, 01Z26193-26196, 01Z26200, 01Z26202, 01Z26205, 01Z26207, 01Z26218, 01Z26220, 01Z26226, 01Z26233-26235, 01Z26238, 01Z26245, 01Z26253, 01Z26254, 01Z26262, 01Z26264, 01Z26266, 01Z26270-26272, 01Z26274, 01Z26276, 01Z26282-26284, 01Z26289-26291, 01Z26296, 01Z26302-26305, 01Z26307, 01Z26308, 01Z26310, 01Z26311, 01Z26313, 01Z26315-26329, 01Z26331-26341, 01Z26343, 01Z26347-26349, 01Z26352-26356, 01Z26358, 01Z26359, 01Z26363-26367, 01Z26371, 01Z26372, 01Z26375, 01Z26377, 01Z26378, 01Z26381-26383, 01Z26385-26393, 01Z26395-26399, 01Z26401, 01Z26402, 01Z26406, 01Z26407, 01Z26409, 01Z26410, 01Z26415, 01Z26416, 01Z26420-26423, 01Z26425, 01Z26427-26431, 01Z26433, 01Z26435, 01Z26444-26448, 01Z26458-26462, 01Z26465-26475, 01Z26483, 01Z26484, 01Z26488-26507, 01Z26510-26513, 01Z26519, 01Z26521, 01Z26522, 01Z26525, 01Z26537-26540, 01Z26546-26549, 01Z26551-26555, 01Z26563, 01Z26568, 01Z26569, 01Z26571, 01Z26572, 01Z26587, 01Z26589, 01Z26593, 01Z26594, 01Z26599-26601, 01Z26606, 01Z26607, 01Z26611, 01Z26618, 01Z26622-26626, 01Z26628-26644, 01Z26646-26648, 01Z26651-26656, 01Z26658, 01Z26660, 01Z26662, 01Z26664, 01Z26666, 01Z26668, 01Z26670, 01Z26672-26674, 01Z26677-26682, 01Z26684-26686, 01Z26691, 01Z26692, 01Z26709-26712, 01Z26716-26722, 01Z26726, 01Z26727, 01Z26732-26736, 01Z26738, 01Z26745-26748, 01Z26750-26757, 01Z26760-26769, 01Z26771-26779, 01Z26785-26787, 01Z26792-26803, 01Z26810-26814, 01Z26818-26820, 01Z26823-26825, 01Z26828-26833, 01Z26836-26848, 01Z26850-26852, 01Z26854, 01Z26857, 01Z26862, 01Z26867, 01Z26868, 01Z26872, 01Z26873, 01Z26875, 01Z26876, 01Z26880, 01Z26886, 01Z26887, 01Z26889-26891, 01Z26897, 01Z26899-26901, 01Z26907, 01Z26909, 01Z26910, 01Z26912, 01Z26915-26920, 01Z26922, 01Z26925-26931, 01Z26933, 01Z26936-26941, 01Z26947-26949, 01Z26951-26956, 01Z26960-26962, 01Z26968, 01Z26974-26977, 01Z26983, 01Z26988, 01Z26990, 01Z26991, 01Z26994, 01Z26995, 01Z26997, 01Z27001-27005, 01Z27007-27009, 01Z27012, 01Z27013, 01Z27016, 01Z27017, 01Z27023-27027, 01Z27029, 01Z27031, 01Z27033, 01Z27035-27042, 01Z27044, 01Z27049, 01Z27050, 01Z27058, 01Z27060, 01Z27063-27066, 01Z27069-27081)
Group 2
3208 (01Z27085-27089, 01Z27092-27096, 01Z27098, 01Z27099, 01Z27103-27105, 01Z27112, 01Z27114-27117, 01Z27236, 01Z27238, 01Z27243, 01Z27249-27253, 01Z27260, 01Z27261, 01Z27269, 01Z27270, 01Z27275, 01Z27277, 01Z27279, 01Z27281, 01Z27295, 01Z27297-27300, 01Z27302, 01Z27304-27306, 01Z27308, 01Z27310-Up01Z27315, 01Z27317, 01Z27320-27327, 01Z27329-27331, 01Z27334, 01Z27335)
Parts Needed
Group 1
1 - 7M7273 Gasket-Turbo4 - 2N2766 Locknut1 - 1S4810 Gasket1 - 1S6595 Gasket1 - 1055060 Turbo Group-Basic8 - 1153354 Nozzle Assembly-Fuel InjectorGroup 2
8 - 1153354 Nozzle Assembly-Fuel InjectorAction Required
Parts Stock
Remove all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies from Parts Stock.
Group 1
Replace the existing turbocharger and fuel injection nozzles with a new 1055060 Basic Turbocharger Group and eight new 1153354 Fuel Injection Nozzle Assemblies.
Group 2
Replace the existing fuel injection nozzles with eight new 1153354 Fuel Injection Nozzle Assemblies.
If "GD" is stamped on the front cover, the rework has already been performed. Do not perform the rework again.
Service Claim Allowances
Parts Stock
Submit one claim for all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies removed from Parts Stock.
US and
Under certain operating conditions, customers may complain of slow response and black smoke on certain 435 HP 3208 TA Marine Engines.
Affected Product
Model & Identification Number
Group 1
3208 (01Z25415-25417, 01Z25462, 01Z25463, 01Z25468-25470, 01Z25472, 01Z25475, 01Z25477, 01Z25481, 01Z25486, 01Z25491-25494, 01Z25499, 01Z25500, 01Z25541-25544, 01Z25554, 01Z25555, 01Z25574, 01Z25578, 01Z25579, 01Z25582, 01Z25584-25591, 01Z25596, 01Z25599-25602, 01Z25604, 01Z25605, 01Z25607-25617, 01Z25619, 01Z25620, 01Z25622-25625, 01Z25627, 01Z25629-25635, 01Z25639, 01Z25641-25643, 01Z25650-25652, 01Z25654, 01Z25655, 01Z25661, 01Z25664-25666, 01Z25668, 01Z25671, 01Z25673, 01Z25674, 01Z25678, 01Z25682, 01Z25683, 01Z25686-25688, 01Z25692, 01Z25693, 01Z25696-25698, 01Z25700-25702, 01Z25705-25707, 01Z25711-25717, 01Z25719, 01Z25720, 01Z25722, 01Z25724, 01Z25726, 01Z25728, 01Z25729, 01Z25736, 01Z25738, 01Z25742, 01Z25748, 01Z25750, 01Z25751, 01Z25753, 01Z25755, 01Z25760, 01Z25762, 01Z25764, 01Z25766, 01Z25771, 01Z25773, 01Z25775, 01Z25805-25807, 01Z25815-25817, 01Z25822, 01Z25823, 01Z25829-25833, 01Z25839-25841, 01Z25851-25853, 01Z25857-25860, 01Z25866-25872, 01Z25874, 01Z25876-25878, 01Z25880, 01Z25884-25890, 01Z25892, 01Z25894-25899, 01Z25901-25906, 01Z25909-25914, 01Z25916, 01Z25919-25923, 01Z25925, 01Z25927-25934, 01Z25938-25941, 01Z25944, 01Z25946, 01Z25948, 01Z25951-25953, 01Z25961, 01Z25962, 01Z25964, 01Z25966, 01Z25970-25973, 01Z25977, 01Z25978, 01Z25983, 01Z25984, 01Z25986-25988, 01Z25991-25995, 01Z25997, 01Z25999-26002, 01Z26004, 01Z26006-26014, 01Z26016-26018, 01Z26022, 01Z26023, 01Z26025-26027, 01Z26029-26032, 01Z26034-26051, 01Z26053-26062, 01Z26065, 01Z26066, 01Z26068, 01Z26070, 01Z26071, 01Z26073, 01Z26075-26088, 01Z26090-26107, 01Z26110-26113, 01Z26118-26121, 01Z26123, 01Z26124, 01Z26126-26128, 01Z26130-26133, 01Z26135-26140, 01Z26145-26149, 01Z26153-26155, 01Z26160-26162, 01Z26166, 01Z26169, 01Z26174, 01Z26175, 01Z26180, 01Z26181, 01Z26183-26187, 01Z26189, 01Z26193-26196, 01Z26200, 01Z26202, 01Z26205, 01Z26207, 01Z26218, 01Z26220, 01Z26226, 01Z26233-26235, 01Z26238, 01Z26245, 01Z26253, 01Z26254, 01Z26262, 01Z26264, 01Z26266, 01Z26270-26272, 01Z26274, 01Z26276, 01Z26282-26284, 01Z26289-26291, 01Z26296, 01Z26302-26305, 01Z26307, 01Z26308, 01Z26310, 01Z26311, 01Z26313, 01Z26315-26329, 01Z26331-26341, 01Z26343, 01Z26347-26349, 01Z26352-26356, 01Z26358, 01Z26359, 01Z26363-26367, 01Z26371, 01Z26372, 01Z26375, 01Z26377, 01Z26378, 01Z26381-26383, 01Z26385-26393, 01Z26395-26399, 01Z26401, 01Z26402, 01Z26406, 01Z26407, 01Z26409, 01Z26410, 01Z26415, 01Z26416, 01Z26420-26423, 01Z26425, 01Z26427-26431, 01Z26433, 01Z26435, 01Z26444-26448, 01Z26458-26462, 01Z26465-26475, 01Z26483, 01Z26484, 01Z26488-26507, 01Z26510-26513, 01Z26519, 01Z26521, 01Z26522, 01Z26525, 01Z26537-26540, 01Z26546-26549, 01Z26551-26555, 01Z26563, 01Z26568, 01Z26569, 01Z26571, 01Z26572, 01Z26587, 01Z26589, 01Z26593, 01Z26594, 01Z26599-26601, 01Z26606, 01Z26607, 01Z26611, 01Z26618, 01Z26622-26626, 01Z26628-26644, 01Z26646-26648, 01Z26651-26656, 01Z26658, 01Z26660, 01Z26662, 01Z26664, 01Z26666, 01Z26668, 01Z26670, 01Z26672-26674, 01Z26677-26682, 01Z26684-26686, 01Z26691, 01Z26692, 01Z26709-26712, 01Z26716-26722, 01Z26726, 01Z26727, 01Z26732-26736, 01Z26738, 01Z26745-26748, 01Z26750-26757, 01Z26760-26769, 01Z26771-26779, 01Z26785-26787, 01Z26792-26803, 01Z26810-26814, 01Z26818-26820, 01Z26823-26825, 01Z26828-26833, 01Z26836-26848, 01Z26850-26852, 01Z26854, 01Z26857, 01Z26862, 01Z26867, 01Z26868, 01Z26872, 01Z26873, 01Z26875, 01Z26876, 01Z26880, 01Z26886, 01Z26887, 01Z26889-26891, 01Z26897, 01Z26899-26901, 01Z26907, 01Z26909, 01Z26910, 01Z26912, 01Z26915-26920, 01Z26922, 01Z26925-26931, 01Z26933, 01Z26936-26941, 01Z26947-26949, 01Z26951-26956, 01Z26960-26962, 01Z26968, 01Z26974-26977, 01Z26983, 01Z26988, 01Z26990, 01Z26991, 01Z26994, 01Z26995, 01Z26997, 01Z27001-27005, 01Z27007-27009, 01Z27012, 01Z27013, 01Z27016, 01Z27017, 01Z27023-27027, 01Z27029, 01Z27031, 01Z27033, 01Z27035-27042, 01Z27044, 01Z27049, 01Z27050, 01Z27058, 01Z27060, 01Z27063-27066, 01Z27069-27081)
Group 2
3208 (01Z27085-27089, 01Z27092-27096, 01Z27098, 01Z27099, 01Z27103-27105, 01Z27112, 01Z27114-27117, 01Z27236, 01Z27238, 01Z27243, 01Z27249-27253, 01Z27260, 01Z27261, 01Z27269, 01Z27270, 01Z27275, 01Z27277, 01Z27279, 01Z27281, 01Z27295, 01Z27297-27300, 01Z27302, 01Z27304-27306, 01Z27308, 01Z27310-Up01Z27315, 01Z27317, 01Z27320-27327, 01Z27329-27331, 01Z27334, 01Z27335)
Parts Needed
Group 1
1 - 7M7273 Gasket-Turbo4 - 2N2766 Locknut1 - 1S4810 Gasket1 - 1S6595 Gasket1 - 1055060 Turbo Group-Basic8 - 1153354 Nozzle Assembly-Fuel InjectorGroup 2
8 - 1153354 Nozzle Assembly-Fuel InjectorAction Required
Parts Stock
Remove all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies from Parts Stock.
Group 1
Replace the existing turbocharger and fuel injection nozzles with a new 1055060 Basic Turbocharger Group and eight new 1153354 Fuel Injection Nozzle Assemblies.
Group 2
Replace the existing fuel injection nozzles with eight new 1153354 Fuel Injection Nozzle Assemblies.
If "GD" is stamped on the front cover, the rework has already been performed. Do not perform the rework again.
Service Claim Allowances
Parts Stock
Submit one claim for all 1005866 Turbocharger Groups and 1010060 Fuel Injection Nozzle Assemblies removed from Parts Stock.
US and