Information injection-pump assembly
BOSCH
F 019 Z1D 041
f019z1d041
ZEXEL
109145-3011
1091453011
MITSUBISHI
ME215086
me215086

Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 109145-3011 |
1. | _ | |
2. | FUEL INJECTION PUMP | 109045-3011 |
3. | NUMBER PLATE | |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | 105118-7821 |
8. | Nozzle and Holder | |
9. | Open Pre:MPa(Kqf/cm2) | 15.7{160}/21.6{220} |
10. | NOZZLE-HOLDER | 105048-4310 |
11. | NOZZLE | 105019-1230 |
Scheme ###:
2. | [1] | 149520-0020 | BLEEDER SCREW |
3. | [1] | 149420-0001 | INTERMEDIATE PLATE |
5. | [1] | 149555-0000 | COVER |
6. | [1] | 149550-0020 | SUPPLY PUMP |
7. | [1] | 149911-0000 | O-RING |
8. | [1] | 149556-0000 | COVER |
9. | [1] | 149912-0200 | SEAL RING |
10. | [3] | 149916-0300 | TORX SCREW |
11. | [1] | 149916-0400 | TORX SCREW |
15. | [1] | 149600-0000 | DRIVE SHAFT |
16. | [1] | 149601-0000 | KEY |
17. | [1] | 149602-0000 | PLAIN WASHER |
17B. | [1] | 149602-0100 | PLAIN WASHER |
17C. | [1] | 149602-0200 | PLAIN WASHER |
17D. | [1] | 149602-0300 | PLAIN WASHER |
17E. | [1] | 149602-0400 | PLAIN WASHER |
17F. | [1] | 149602-0500 | PLAIN WASHER |
17G. | [1] | 149602-0600 | PLAIN WASHER |
17H. | [1] | 149602-0700 | PLAIN WASHER |
17I. | [1] | 149602-0800 | PLAIN WASHER |
17J. | [1] | 149602-0900 | PLAIN WASHER |
17K. | [1] | 149602-1000 | PLAIN WASHER |
18. | [1] | 149604-0000 | LOCKING WASHER |
20. | [1] | 149605-0000 | BEARING PLATE |
22. | [1] | 149606-0000 | COILED SPRING |
25. | [1] | 149610-0100 | CAM RING |
26. | [1] | 149615-0001 | PLATE |
26B. | [1] | 149615-0101 | PLATE |
26C. | [1] | 149615-0201 | PLATE |
26D. | [1] | 149615-0301 | PLATE |
26E. | [1] | 149615-0401 | PLATE |
26F. | [1] | 149615-0501 | PLATE |
26G. | [1] | 149615-0601 | PLATE |
26H. | [1] | 149615-0701 | PLATE |
26I. | [1] | 149615-0801 | PLATE |
26J. | [1] | 149615-0901 | PLATE |
26K. | [1] | 149615-1001 | PLATE |
26L. | [1] | 149615-1101 | PLATE |
26M. | [1] | 149615-1201 | PLATE |
27. | [2] | 149915-0000 | TORX BOLT |
30. | [1] | 149650-0200 | PUMP PLUNGER |
31. | [1] | 149651-0000 | SLIDING PIECE |
32. | [1] | 149653-0300 | SHIM |
33. | [1] | 149652-0000 | COILED SPRING |
34. | [1] | 149653-0600 | SHIM |
35. | [2] | 149911-0100 | O-RING |
35. | [2] | 149911-0100 | O-RING |
36. | [1] | 149670-0000 | PLATE |
37. | [1] | 479765-5620 | TIMER PISTON SENSOR |
38. | [2] | 149917-0400 | BLEEDER SCREW |
40. | [1] | 149911-0200 | O-RING |
41. | [1] | 149911-0300 | O-RING |
42. | [1] | 149660-1020 | COVER |
43. | [4] | 149915-0600 | TORX BOLT |
45. | [2] | 149620-0000 | ROLLER |
46. | [2] | 149621-0000 | SHOE |
50. | [1] | 149701-0220 | HYDRAULIC HEAD |
50. | [1] | 149701-0220 | HYDRAULIC HEAD |
50. | [1] | 149701-0220 | HYDRAULIC HEAD |
50. | [1] | 149701-0220 | HYDRAULIC HEAD |
50. | [1] | 149701-0220 | HYDRAULIC HEAD |
51. | [2] | 146600-0000 | O-RING |
53. | [1] | 149720-0000 | SHIM |
53B. | [1] | 149720-0100 | SHIM |
53C. | [1] | 149720-0200 | SHIM |
53D. | [1] | 149720-0300 | SHIM |
54. | [1] | 016020-1410 | LOCKING WASHER |
55. | [4] | 146433-0100 | GASKET D12&6.4T1.00 |
56. | [4] | 149300-0320 | PRESSURE-CONTROL VALVE |
60. | [4] | 149915-0100 | TORX BOLT |
61. | [1] | 149722-0000 | CAPSULE |
62. | [1] | 146600-0500 | O-RING |
65. | [1] | 149805-0221 | GOVERNOR;ELECTRIC |
66. | [6] | 149915-0900 | TORX BOLT |
80. | [1] | 106144-1091 | TIMING CONTROL VALVE |
81. | [1] | 149911-0400 | O-RING |
82. | [2] | 149913-0100 | BACKUP RING |
83. | [2] | 149915-0300 | TORX BOLT |
100. | [1] | 149571-0200 | EYE BOLT |
101. | [2] | 139512-0500 | GASKET |
110. | [1] | 149570-0220 | OVER FLOW VALVE |
111. | [2] | 139512-0500 | GASKET |
120. | [1] | 149570-0320 | OVER FLOW VALVE |
121. | [2] | 139512-0500 | GASKET |
122. | [1] | 149920-1020 | INLET UNION |
130. | [1] | 149560-0120 | CONTROL VALVE |
150. | [1] | 149900-0320 | PULLING ELECTROMAGNET |
150/8. | [1] | 149911-0500 | O-RING |
151. | [1] | 149575-0001 | FILTER |
152. | [1] | 149912-0500 | SEAL RING |
153. | [1] | 146621-1000 | UNION NUT |
160. | [1] | 479778-0721 | EEPROM ASSY |
161. | [4] | 149915-0500 | TORX BOLT |
205. | [1] | 149935-0000 | WOODRUFF KEY |
230. | [1] | 149940-0820 | BRACKET |
231. | [2] | 149915-0400 | TORX BOLT |
250. | [1] | 146659-5200 | CLAMPING BAND |
251. | [1] | 149915-0400 | TORX BOLT |
255. | [1] | 148650-0000 | BINDER |
800S. | [1] | 149500-0020 | PUMP HOUSING |
905. | [1] | 149950-1000 | NAMEPLATE |
910. | [1] | 149930-0120 | BRACKET OEM:ME212030 |
911. | [1] | 149911-0600 | O-RING OEM:MF520407 |
912. | [3] | 149919-0000 | PLAIN WASHER OEM:MF450006 |
914. | [3] | 149918-0000 | UNION NUT OEM:MF434105 |
920. | [1] | 149931-0020 | TOOTHED GEAR |
922. | [1] | 149918-0100 | UNION NUT |
923. | [1] | 149931-0300 | PLATE |
924. | [1] | 149931-0200 | PLATE |
925. | [3] | 149917-0700 | BLEEDER SCREW OEM:MF140005 |
930. | [1] | 149925-0100 | BRACKET OEM:ME212074 |
931. | [2] | 149917-1000 | BLEEDER SCREW OEM:MF140227 |
932. | [2] | 149926-0100 | SPACER BUSHING OEM:ME212075 |
942. | [1] | 149920-1320 | INLET UNION OEM:MH038134 |
948. | [1] | 149921-0000 | HOSE OEM:MS603005 |
949. | [2] | 149922-0000 | HOSE CLIP OEM:MS660164 |
949. | [2] | 149922-0000 | HOSE CLIP OEM:MS660164 |
955. | [2] | 149945-0020 | PULSE GENERATOR OEM:ME212060 |
956. | [2] | 149917-0700 | BLEEDER SCREW OEM:MF140005 |
957. | [1] | 149945-0120 | WIRE HARNESS |
960. | [1] | 149940-0100 | CLAMPING BAND OEM:MH020803 |
961. | [1] | 149917-0600 | BLEEDER SCREW OEM:MH000999 |
Include in #2:
109145-3011
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
Problem
The 9Y3222 Injector Rocker Arms may fail on certain 205B, 206B, 211B, 212B, 213B, 214B, 224B, and 325 Excavators; D20D and D250D Articulated Trucks; 446 Backhoe Loaders; 950F Loaders; 3114 Industrial Engines; 3116 Industrial Engines; 3116 Marine Engines; and 3116 Truck Engines. The arm may fail near the adjusting screw or the insert on the injector end of the arm may break.
Affected Product
Model & Identification Number
205B (5ZF1-91)
206B (9BF1-691)
211B (6XG1-162)
212B (3PJ1-912)
213B (1EJ1-378)
214B (4CF1-517; 9MF1-386)
224B (7WF1-181)
325 (2JK174-254)
D20D (9MG1-46)
D250D (6NG1-35)
446 (6XF1-689)
950F (6YG1-2729; 7ZF1-1045)
3114 (Industrial) (5EF1-974)
3116 (Industrial) (2WG1-2506; 4PG1-847)
3116 (Marine) (4KF1-1154)
3116 (Truck) (2BK10000-14485)
Parts Needed
6 - 9Y3222 Injector Arm AssemblyAction Required
If one 9Y3222 Injector Arm Assembly fails, follow the procedures in the Service Manual and replace all six 9Y3222 Injector Arm Assemblies.
In marine applications where there is more than one engine per vessel, install six new 9Y3222 Injector Arm Assemblies on all engines if there is a 9Y3222 Injector Arm Assembly failure.
Service Claim Allowances
All Affected Product Except Truck Engines
This is a 4-hour job.
Truck Engines
Labor segment for test after repair not allowed for this repair.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
The 9Y3222 Injector Rocker Arms may fail on certain 205B, 206B, 211B, 212B, 213B, 214B, 224B, and 325 Excavators; D20D and D250D Articulated Trucks; 446 Backhoe Loaders; 950F Loaders; 3114 Industrial Engines; 3116 Industrial Engines; 3116 Marine Engines; and 3116 Truck Engines. The arm may fail near the adjusting screw or the insert on the injector end of the arm may break.
Affected Product
Model & Identification Number
205B (5ZF1-91)
206B (9BF1-691)
211B (6XG1-162)
212B (3PJ1-912)
213B (1EJ1-378)
214B (4CF1-517; 9MF1-386)
224B (7WF1-181)
325 (2JK174-254)
D20D (9MG1-46)
D250D (6NG1-35)
446 (6XF1-689)
950F (6YG1-2729; 7ZF1-1045)
3114 (Industrial) (5EF1-974)
3116 (Industrial) (2WG1-2506; 4PG1-847)
3116 (Marine) (4KF1-1154)
3116 (Truck) (2BK10000-14485)
Parts Needed
6 - 9Y3222 Injector Arm AssemblyAction Required
If one 9Y3222 Injector Arm Assembly fails, follow the procedures in the Service Manual and replace all six 9Y3222 Injector Arm Assemblies.
In marine applications where there is more than one engine per vessel, install six new 9Y3222 Injector Arm Assemblies on all engines if there is a 9Y3222 Injector Arm Assembly failure.
Service Claim Allowances
All Affected Product Except Truck Engines
This is a 4-hour job.
Truck Engines
Labor segment for test after repair not allowed for this repair.
Parts Disposition
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.