Information injection-pump assembly
BOSCH
F 019 Z1D 032
f019z1d032
ZEXEL
109144-3061
1091443061

Rating:
Components :
0. | INJECTION-PUMP ASSEMBLY | 109144-3061 |
1. | _ | |
2. | FUEL INJECTION PUMP | 109044-3042 |
3. | NUMBER PLATE | |
4. | _ | |
5. | CAPSULE | |
6. | ADJUSTING DEVICE | |
7. | NOZZLE AND HOLDER ASSY | 105118-7833 |
8. | Nozzle and Holder | ME203961 |
9. | Open Pre:MPa(Kqf/cm2) | 17.6{179}/21.6{220} |
10. | NOZZLE-HOLDER | 105048-4410 |
11. | NOZZLE | 105019-1240 |
Scheme ###:
2. | [1] | 149520-0120 | BLEEDER SCREW |
3. | [1] | 149420-0001 | INTERMEDIATE PLATE |
5. | [1] | 149555-0000 | COVER |
6. | [1] | 149550-0020 | SUPPLY PUMP |
7. | [1] | 149911-0000 | O-RING |
8. | [1] | 149556-0000 | COVER |
9. | [1] | 149912-0200 | SEAL RING |
10. | [3] | 149916-0300 | TORX SCREW |
11. | [1] | 149916-0400 | TORX SCREW |
15. | [1] | 149600-0000 | DRIVE SHAFT |
16. | [1] | 149601-0000 | KEY |
17. | [1] | 149602-0000 | PLAIN WASHER |
17B. | [1] | 149602-0100 | PLAIN WASHER |
17C. | [1] | 149602-0200 | PLAIN WASHER |
17D. | [1] | 149602-0300 | PLAIN WASHER |
17E. | [1] | 149602-0400 | PLAIN WASHER |
17F. | [1] | 149602-0500 | PLAIN WASHER |
17G. | [1] | 149602-0600 | PLAIN WASHER |
17H. | [1] | 149602-0700 | PLAIN WASHER |
17I. | [1] | 149602-0800 | PLAIN WASHER |
17J. | [1] | 149602-0900 | PLAIN WASHER |
17K. | [1] | 149602-1000 | PLAIN WASHER |
18. | [1] | 149604-0000 | LOCKING WASHER |
20. | [1] | 149605-0000 | BEARING PLATE |
22. | [1] | 149606-0000 | COILED SPRING |
25. | [1] | 149610-0200 | CAM RING |
26. | [1] | 149615-0001 | PLATE |
26B. | [1] | 149615-0101 | PLATE |
26C. | [1] | 149615-0201 | PLATE |
26D. | [1] | 149615-0301 | PLATE |
26E. | [1] | 149615-0401 | PLATE |
26F. | [1] | 149615-0501 | PLATE |
26G. | [1] | 149615-0601 | PLATE |
26H. | [1] | 149615-0701 | PLATE |
26I. | [1] | 149615-0801 | PLATE |
26J. | [1] | 149615-0901 | PLATE |
26K. | [1] | 149615-1001 | PLATE |
26L. | [1] | 149615-1101 | PLATE |
26M. | [1] | 149615-1201 | PLATE |
27. | [2] | 149915-0000 | TORX BOLT |
31. | [1] | 149651-0000 | SLIDING PIECE |
32. | [1] | 149653-0300 | SHIM |
33. | [1] | 149652-0000 | COILED SPRING |
34. | [1] | 149653-0600 | SHIM |
35. | [2] | 149911-0100 | O-RING |
35. | [2] | 149911-0100 | O-RING |
36. | [1] | 149670-0000 | PLATE |
37. | [1] | 479765-6720 | TIMER PISTON SENSOR |
38. | [2] | 149917-1300 | BLEEDER SCREW |
40. | [1] | 149911-0200 | O-RING |
41. | [1] | 149911-0300 | O-RING |
42. | [1] | 149660-1020 | COVER |
43. | [4] | 149915-0600 | TORX BOLT |
45. | [2] | 149620-0000 | ROLLER |
46. | [2] | 149621-0000 | SHOE |
50. | [1] | 149701-0520 | HYDRAULIC HEAD |
50. | [1] | 149701-0520 | HYDRAULIC HEAD |
50. | [1] | 149701-0520 | HYDRAULIC HEAD |
50. | [1] | 149701-0520 | HYDRAULIC HEAD |
50. | [1] | 149701-0520 | HYDRAULIC HEAD |
51. | [2] | 146600-0000 | O-RING |
53. | [1] | 149720-0000 | SHIM |
53B. | [1] | 149720-0100 | SHIM |
53C. | [1] | 149720-0200 | SHIM |
53D. | [1] | 149720-0300 | SHIM |
54. | [1] | 016020-1410 | LOCKING WASHER |
55. | [4] | 146433-0100 | GASKET D12&6.4T1.00 |
56. | [4] | 149300-0421 | PRESSURE-CONTROL VALVE |
60. | [4] | 149915-0100 | TORX BOLT |
61. | [1] | 149722-0000 | CAPSULE |
62. | [1] | 146600-0500 | O-RING |
65. | [1] | 149805-0620 | GOVERNOR;ELECTRIC |
66. | [6] | 149915-0900 | TORX BOLT |
80. | [1] | 106144-1130 | TIMING CONTROL VALVE |
80/7. | [1] | 161440-3800 | O-RING |
80/8. | [1] | 161440-3700 | O-RING |
82. | [1] | 149913-0100 | BACKUP RING |
83. | [2] | 149915-0300 | TORX BOLT |
100. | [1] | 149571-0200 | EYE BOLT |
101. | [2] | 139512-0500 | GASKET |
102. | [1] | 149920-1620 | INLET UNION |
110. | [1] | 149570-0520 | OVER FLOW VALVE |
111. | [2] | 139512-0500 | GASKET |
112. | [1] | 149920-1720 | INLET UNION |
120. | [1] | 149570-0320 | OVER FLOW VALVE |
121. | [2] | 139512-0500 | GASKET |
122. | [1] | 149920-1520 | INLET UNION |
130. | [1] | 149560-0120 | CONTROL VALVE |
150. | [1] | 149900-0220 | PULLING ELECTROMAGNET |
150/9. | [1] | 149912-0500 | SEAL RING |
151. | [1] | 149575-0001 | FILTER |
152. | [1] | 149912-0500 | SEAL RING |
153. | [1] | 146621-1000 | UNION NUT |
160. | [1] | 479778-6420 | EEPROM ASSY |
161. | [4] | 149915-0500 | TORX BOLT |
205. | [1] | 149935-0000 | WOODRUFF KEY |
255. | [1] | 148650-0000 | BINDER |
256. | [1] | 148650-1500 | TUBE |
258. | [1] | 148650-1700 | PAD |
800S. | [1] | 149500-0420 | PUMP HOUSING |
810S. | [1] | 149960-0020 | REPAIR SET |
856S. | [1] | 148851-4410 | CONNECTOR |
878S. | [1] | 149912-0800 | SEAL RING |
905. | [1] | 149950-4000 | NAMEPLATE |
910. | [1] | 149930-0620 | BRACKET OEM:ME203139 |
911. | [1] | 149911-0600 | O-RING OEM:MF520407 |
912. | [3] | 149919-0100 | PLAIN WASHER OEM:MH005068 |
914. | [3] | 149918-0000 | UNION NUT OEM:MF434105 |
920. | [1] | 149931-1920 | TOOTHED GEAR OEM:ME204368 |
922. | [1] | 149918-0400 | UNION NUT OEM:ME204337 |
923. | [1] | 149931-0600 | PLATE OEM:ME203076 |
925. | [4] | 149917-1400 | BLEEDER SCREW OEM:MH001566 |
930. | [1] | 149925-0600 | BRACKET OEM:ME190466 |
931. | [3] | 149917-1600 | BLEEDER SCREW OEM:MF140229 |
948. | [1] | 149921-0200 | HOSE OEM:MS603003 |
949. | [2] | 149922-0000 | HOSE CLIP OEM:MS660164 |
949. | [2] | 149922-0000 | HOSE CLIP OEM:MS660164 |
950. | [1] | 148650-1600 | TUBE |
955. | [2] | 149945-0220 | PULSE GENERATOR OEM:ME203180 |
956. | [2] | 149917-0700 | BLEEDER SCREW OEM:MF140005 |
Include in #2:
109144-3061
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
F 019 Z1D 032
f019z1d032
ZEXEL
109144-3061
1091443061
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
ISO4113
Nozzle and nozzle holder assembly
1 688 901 035
Opening pressure
bar
207
207
210
Injection pipe
157808-4720
Injection pipe
Inside diameter - outside diameter - length (mm) mm 1.6-6-45 0
Inside diameter - outside diameter - length (mm) mm 1.6-6-45 0
Cooling unit
1 687 010 130
Joint assembly
157641-6820
Transfer pump pressure
kPa
40
40
40
Transfer pump pressure
kgf/cm2
0.4
0.4
0.4
Direction of rotation (viewed from drive side)
Right R
Right R
Manual controller assembly
157966-4020
ECU assembly
157966-3820
Manual controller main harness
157966-4920
Manual controller intermediate harness
157966-5720
ROM harness
157966-5020
ROM intermediate harness
157966-2421
0000000201
Pre-stroke
deg.
2.5
2
3
Injection quantity adjustment
Max. applied voltage
V
8
8
8
Test voltage
V
13
12
14
Test data Ex:
Injection timing adjustment INJECTION PUMP PRE-STROKE

Key groove position at cylinder B's beginning of injection
A = key
B = B cylinder's beginning of static injection
C = when viewed from drive side
----------
----------
a=163.5deg
----------
----------
a=163.5deg
Information:
Caterpillar: Confidential Yellow
PARTS STOCK ACTION ONLY - THE DEFLECTOR SHIELDS ON CERTAIN UNIT INJECTORS IN PARTS STOCK MAY FAIL - PI7278 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, MARINE TEPS - REVISED 04/92
  The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
March 6, 1992 (Revised April 1992) U-41 A-29 AU-24 B-19 E-23 O-37 TM-3 PARTS STOCK THE DEFLECTOR SHIELDS ON CERTAIN UNIT ACTION ONLY INJECTORS IN PARTS STOCK MAY FAIL 1290 PI7278 This Revised Service Letter replaces the March 6, 1992 Service Letter. Changes have been made to the injector group part numbers listed under Action Required. Termination Date
June 30, 1992
Problem
The deflector shields on certain unit injectors in parts stock may fail. All unit injectors in parts stock need to be inspected for the date code "BO".
Action Required
Remove all of
PARTS STOCK ACTION ONLY - THE DEFLECTOR SHIELDS ON CERTAIN UNIT INJECTORS IN PARTS STOCK MAY FAIL - PI7278 - MAILED US AND CANADA, CACO, COFA, BRAZIL, CFEL, COSA, MARINE TEPS - REVISED 04/92
  The information supplied in this service letter may not be valid after the termination date of this program.   Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
March 6, 1992 (Revised April 1992) U-41 A-29 AU-24 B-19 E-23 O-37 TM-3 PARTS STOCK THE DEFLECTOR SHIELDS ON CERTAIN UNIT ACTION ONLY INJECTORS IN PARTS STOCK MAY FAIL 1290 PI7278 This Revised Service Letter replaces the March 6, 1992 Service Letter. Changes have been made to the injector group part numbers listed under Action Required. Termination Date
June 30, 1992
Problem
The deflector shields on certain unit injectors in parts stock may fail. All unit injectors in parts stock need to be inspected for the date code "BO".
Action Required
Remove all of