109144-3051 ZEXEL F 019 Z1D 001 BOSCH INJECTION-PUMP ASSEMBLY f019z1d001 1091443051

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 019 Z1D 001 f019z1d001

ZEXEL 109144-3051 1091443051

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Buy INJECTION-PUMP ASSEMBLY 109144-3051 zexel genuine, new aftermarket engine parts with delivery

Components :

0.	INJECTION-PUMP ASSEMBLY	109144-3051
1.	_
2.	FUEL INJECTION PUMP	109044-3041
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY	105118-7833
8.	Nozzle and Holder	ME203961
9.	Open Pre:MPa(Kqf/cm2)	17.6{179}/21.6{220}
10.	NOZZLE-HOLDER	105048-4410
11.	NOZZLE	105019-1240

Scheme ###:

2.	[1]	149520-0120	BLEEDER SCREW
3.	[1]	149420-0001	INTERMEDIATE PLATE
5.	[1]	149555-0000	COVER
6.	[1]	149550-0020	SUPPLY PUMP
7.	[1]	149911-0000	O-RING
8.	[1]	149556-0000	COVER
9.	[1]	149912-0200	SEAL RING
10.	[3]	149916-0300	TORX SCREW
11.	[1]	149916-0400	TORX SCREW
15.	[1]	149600-0000	DRIVE SHAFT
16.	[1]	149601-0000	KEY
17.	[1]	149602-0000	PLAIN WASHER
17B.	[1]	149602-0100	PLAIN WASHER
17C.	[1]	149602-0200	PLAIN WASHER
17D.	[1]	149602-0300	PLAIN WASHER
17E.	[1]	149602-0400	PLAIN WASHER
17F.	[1]	149602-0500	PLAIN WASHER
17G.	[1]	149602-0600	PLAIN WASHER
17H.	[1]	149602-0700	PLAIN WASHER
17I.	[1]	149602-0800	PLAIN WASHER
17J.	[1]	149602-0900	PLAIN WASHER
17K.	[1]	149602-1000	PLAIN WASHER
18.	[1]	149604-0000	LOCKING WASHER
20.	[1]	149605-0000	BEARING PLATE
22.	[1]	149606-0000	COILED SPRING
25.	[1]	149610-0200	CAM RING
26.	[1]	149615-0001	PLATE
26B.	[1]	149615-0101	PLATE
26C.	[1]	149615-0201	PLATE
26D.	[1]	149615-0301	PLATE
26E.	[1]	149615-0401	PLATE
26F.	[1]	149615-0501	PLATE
26G.	[1]	149615-0601	PLATE
26H.	[1]	149615-0701	PLATE
26I.	[1]	149615-0801	PLATE
26J.	[1]	149615-0901	PLATE
26K.	[1]	149615-1001	PLATE
26L.	[1]	149615-1101	PLATE
26M.	[1]	149615-1201	PLATE
27.	[2]	149915-0000	TORX BOLT
31.	[1]	149651-0000	SLIDING PIECE
32.	[1]	149653-0300	SHIM
33.	[1]	149652-0000	COILED SPRING
34.	[1]	149653-0600	SHIM
35.	[2]	149911-0100	O-RING
35.	[2]	149911-0100	O-RING
36.	[1]	149670-0000	PLATE
37.	[1]	479765-6720	TIMER PISTON SENSOR
38.	[2]	149917-1300	BLEEDER SCREW
40.	[1]	149911-0200	O-RING
41.	[1]	149911-0300	O-RING
42.	[1]	149660-1020	COVER
43.	[4]	149915-0600	TORX BOLT
45.	[2]	149620-0000	ROLLER
46.	[2]	149621-0000	SHOE
50.	[1]	149701-0520	HYDRAULIC HEAD
50.	[1]	149701-0520	HYDRAULIC HEAD
50.	[1]	149701-0520	HYDRAULIC HEAD
50.	[1]	149701-0520	HYDRAULIC HEAD
50.	[1]	149701-0520	HYDRAULIC HEAD
51.	[2]	146600-0000	O-RING
53.	[1]	149720-0000	SHIM
53B.	[1]	149720-0100	SHIM
53C.	[1]	149720-0200	SHIM
53D.	[1]	149720-0300	SHIM
54.	[1]	016020-1410	LOCKING WASHER
55.	[4]	146433-0100	GASKET D12&6.4T1.00
56.	[4]	149300-0421	PRESSURE-CONTROL VALVE
60.	[4]	149915-0100	TORX BOLT
61.	[1]	149722-0000	CAPSULE
62.	[1]	146600-0500	O-RING
65.	[1]	149805-0620	GOVERNOR;ELECTRIC
66.	[6]	149915-0900	TORX BOLT
80.	[1]	106144-1102	TIMING CONTROL VALVE
80/8.	[1]	161440-3700	O-RING
81.	[1]	149911-0400	O-RING
82.	[2]	149913-0100	BACKUP RING
83.	[2]	149915-0300	TORX BOLT
100.	[1]	149571-0200	EYE BOLT
101.	[2]	139512-0500	GASKET
102.	[1]	149920-1620	INLET UNION
110.	[1]	149570-0520	OVER FLOW VALVE
111.	[2]	139512-0500	GASKET
112.	[1]	149920-1720	INLET UNION
120.	[1]	149570-0320	OVER FLOW VALVE
121.	[2]	139512-0500	GASKET
122.	[1]	149920-1520	INLET UNION
130.	[1]	149560-0120	CONTROL VALVE
150.	[1]	149900-0220	PULLING ELECTROMAGNET
150/9.	[1]	149912-0500	SEAL RING
151.	[1]	149575-0001	FILTER
152.	[1]	149912-0500	SEAL RING
153.	[1]	146621-1000	UNION NUT
160.	[1]	479778-6420	EEPROM ASSY
161.	[4]	149915-0500	TORX BOLT
205.	[1]	149935-0000	WOODRUFF KEY
255.	[1]	148650-0000	BINDER
256.	[1]	148650-1500	TUBE
258.	[1]	148650-1700	PAD
800S.	[1]	149500-0420	PUMP HOUSING
810S.	[1]	149960-0020	REPAIR SET
856S.	[1]	148851-4410	CONNECTOR
878S.	[1]	149912-0800	SEAL RING
905.	[1]	149950-2900	NAMEPLATE
910.	[1]	149930-0620	BRACKET OEM:ME203139
911.	[1]	149911-0600	O-RING OEM:MF520407
912.	[3]	149919-0100	PLAIN WASHER OEM:MH005068
914.	[3]	149918-0000	UNION NUT OEM:MF434105
920.	[1]	149931-1920	TOOTHED GEAR OEM:ME204368
922.	[1]	149918-0400	UNION NUT OEM:ME204337
923.	[1]	149931-0600	PLATE OEM:ME203076
925.	[4]	149917-1400	BLEEDER SCREW OEM:MH001566
930.	[1]	149925-0520	BRACKET OEM:ME203989
931.	[3]	149917-1000	BLEEDER SCREW OEM:MF140227
948.	[1]	149921-0200	HOSE OEM:MS603003
949.	[2]	149922-0000	HOSE CLIP OEM:MS660164
949.	[2]	149922-0000	HOSE CLIP OEM:MS660164
950.	[1]	148650-1600	TUBE
955.	[2]	149945-0220	PULSE GENERATOR OEM:ME203180
956.	[2]	149917-0700	BLEEDER SCREW OEM:MF140005

Include in #2:

109144-3051 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z1D 001 f019z1d001

ZEXEL 109144-3051 1091443051

Zexel num

Bosch num

Firm num

Name

109144-3051
109144-3052

F 019 Z1D 001

INJECTION-PUMP ASSEMBLY
4M41 TC * K 12CA VR4 VR

Calibration Data:

Adjustment conditions

Test oil ISO4113

Nozzle and nozzle holder assembly 1 688 901 035

Opening pressure bar 207 207 210

Injection pipe 157808-4720

Injection pipe
Inside diameter - outside diameter - length (mm) mm 1.6-6-45 0

Cooling unit 1 687 010 130

Joint assembly 157641-6820

Transfer pump pressure kPa 40 40 40

Transfer pump pressure kgf/cm2 0.4 0.4 0.4

Direction of rotation (viewed from drive side)
Right R

Manual controller assembly 157966-4020

ECU assembly 157966-3820

Manual controller main harness 157966-4920

Manual controller intermediate harness 157966-5720

ROM harness 157966-5020

ROM intermediate harness 157966-2421

0000000201

Pre-stroke deg. 2.5 2 3

Injection quantity adjustment

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

Test data Ex:

Injection timing adjustment INJECTION PUMP PRE-STROKE

Key groove position at cylinder B's beginning of injection A = key B = B cylinder's beginning of static injection C = when viewed from drive side
----------

----------
a=163.5deg

Information:

Caterpillar: Confidential Yellow
PSP FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, 789 TRUCKS; 3508, 3512, 351 6 ENGINES - PS4591 - MAILED US AND CANADA, CACO, COFA, CFEL, COSA, MARINE TEPS
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
May 30, 1991 U-110 A-78 AU-66 E-69 O-82 TM-9 PRODUCT SUPPORT PROGRAM FOR REPLACING UNIT INJECTOR RETURN SPRINGS ON CERTAIN D11N TRACTORS; 776B TRACTORS; 777B, 785, AND 789 TRUCKS; AND 3508, 3512, AND 3516 ENGINES. 1290 PS4591 This Program can be administered either before or after a failure. In either case the decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS4591" as Part Number, "7755" as Group Number, and "96" as Description Code. Although this Program is to be administered as described above on the Affected Product, parts stock should be reworked as soon as possible. Termination Date
May 31, 1992
Problem
The return springs for Type 2 unit injectors on certain D11N Tractors; 776B Tractors; 777B, 785, and 789 Trucks; and 3508, 3512, and 3516 Engines may fail in some applications. Type 2 injectors are described on