108822-7170 ZEXEL 9 400 611 490 BOSCH INJECTION-PUMP ASSEMBLY 9400611490 1088227170


 

Information injection-pump assembly

BOSCH 9 400 611 490 9400611490
ZEXEL 108822-7170 1088227170
108822-7170 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 108822-7170 zexel genuine, new aftermarket engine parts with delivery

Service parts 108822-7170 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 108082-3700
3. GOVERNOR 105960-0070
4. SUPPLY PUMP 105237-0230
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0990
7. COUPLING PLATE
10. NOZZLE AND HOLDER ASSY 105110-7930
11. Nozzle and Holder ME095654
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}
13. NOZZLE-HOLDER 105041-4300
14. NOZZLE
15. NOZZLE SET 105019-2420

Include in #1:

108822-7170 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 490 9400611490
ZEXEL 108822-7170 1088227170


Zexel num
Bosch num
Firm num
Name
108822-7170 
108822-7171 
9 400 611 490 
   
INJECTION-PUMP ASSEMBLY
8DC11 * K 14CQ TICS HD-TI8F TICS

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-8020
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED4 control unit part number   407915-0 590
RED4 rack sensor specifications mm   19
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   41
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   8.5 8.47 8.53
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-7
deg.   90 89.75 90.25
Difference between angles 3
Cal 1-3
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-4
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-6
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-8
deg.   315 314.75 315.25
Injection quantity adjustment
Rack position   (11.1)
PWM %   50.8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   129 128 130
Max. variation between cylinders %   0 -3 3
Basic   *
PS407980-224* V   2.2+-0.0 1
PS407980-224* mm   6.1+-0.0 5
Injection quantity adjustment_02
Rack position   (6.8)
PWM %   26.5+-2. 8
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   23 20.4 25.6
Max. variation between cylinders %   0 -15 15
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   8.4+-0.0 3
Remarks
Refer to items regarding the pre-stroke actuator
 
0000001201
Pre-stroke mm   8.5 8.47 8.53
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   11.5 11 12
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   4.5 4.45 4.55
Output voltage V   2.95 2.94 2.96
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   8.5 8.47 8.53
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Speed control lever angle

Test data 108822-7170
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=19deg+-5deg b=37deg+-5deg

0000000901

Test data 108822-7170
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)At the No 1 cylinder's beginning of injection position, stamp an aligning mark on the damper to align with the pointer's groove. (4)Damper (5)Pointer (6)B.T.D.C.: aa (7)Pre-stroke: bb
----------
aa=0deg bb=8.5+-0.03mm
----------
a=(45deg) b=(44deg)

0000001501

Test data 108822-7170
A:Sealing position B:Pre-stroke actuator 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully counterclockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the clockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000001701

Test data 108822-7170
(PWM) Pulse width modulation (%) (R) Rack position (mm) Rack sensor output characteristics 1. Rack limit adjustment (1)Measure the rack position R2 for PWM a2%. (2)Confirm that it is within the range R2 = 15+-1 mm. (3)Measure the rack position R1 at PWM a %. (4)Confirm that it is within the range R2 - R1 = 10+-0.1 mm. 2. Check the limp home operation. (1)Move the switch box's limp home switch to the limp home side. (2)Confirm rack position L1 (mm ) and L2 (mm) for PWM in the above table. 3. Check the pull down operation. (1)Confirm that the rack position is 19 mm at PWM B%. (2)In the conditions described in the above table, move the switch box's pull down switch to the pull down side and confirm that the rack position momentarily becomes 1 mm or less.
----------
a1=16.25% a2=72.5% L1=1--mm L2=19++mm A=5% B=95%
----------




Information:

Use only distillate fuels (ASTM No. 1 or No. 2 Fuel Oil, or No. 1D or No. 2D Diesel Fuel Oil) with a minimum cetane number of 35. Heavier oil is generally preferable because of its higher energy content. The more expensive premium fuels such as No. 1 fuel oil are not necessary for normal operating conditions. In extreme cold temperature, use No. 1 fuel oil or 1D diesel fuel.In selecting a fuel, note that distillate fuels are especially desirable because the fuel is heated to a vaporous state and condensed, thus eliminating sediment and residue.There is considerable variation in the composition of fuels distributed under the No. 2 grade classifications. For desirable engine service it is most important to give special attention to cetane No., water and sediment, pour point, cloud point and sulphur content. USE THE LOWEST PRICE DISTILLATE FUEL WHICH MEETS THE FOLLOWING REQUIREMENTS.Cetane No. ... 35 minimumWater and Sediment ... 0.1% maximumPour Point ... 10F° (-12C°) below ambient temperatureCloud Point ... No higher than ambient temperatureSulphur Content* ... Adjust oil change periodGravity ... 32-40 A.P.I. at 60°F (15°C)*See the topic SULPHUR CONTENT. Cetane No.: This is an indication of a fuel's ignition quality and should not be less than 35 for this engine. For high altitude operation or cold weather starting, a higher cetane number is required. Water and Sediment: A good clean fuel will contain no more than 0.1% sediment and water. Dirty fuels lead to early filter plugging and in addition can result in the formation of gums and resins reducing filter and engine life. Pour Point: The pour point of the fuel has no effect on engine performance, as long as the fuel is fluid enough to flow from the fuel tank to the engine. The pour point of the fuel should be at least 10F° (-12C°) below the lowest atmospheric temperature at which the engine must start and operate. In extremely cold temperatures it may be necessary to use No. 1 fuel or No. 1D diesel fuel. Cloud Point: Cloud point is the temperature at which wax crystals become visible and is generally above the pour point of the fuel. The cloud point should be no higher than the lowest atmospheric temperature at which the engine must start to keep the fuel filter elements from plugging with wax crystals. Sulphur Content: As sulphur content increases, the crankcase oil change periods should be reduced. Fuel containing .4% or less sulphur content, use normal oil change periods. If the fuel contains .4% to 1.0% sulphur, oil change periods should be reduced to one-half normal time. If the fuel contains more than 1.0% sulphur, oil change periods should be reduced to one-fourth normal time. Gravity: Gravity is the measurement of heat units in a certain amount of fuel. The heavier the fuel (the lower the number) the more heat units per volume. If a fuel with a higher A.P.I. gravity is used the power produced will be

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