Information injection-pump assembly
BOSCH
9 400 613 243
9400613243
ZEXEL
108622-3675
1086223675
HINO
220009962A
220009962a

Rating:
Service parts 108622-3675 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
9.
_
11.
Nozzle and Holder
236003060B
12.
Open Pre:MPa(Kqf/cm2)
16.7{170}/23.5{240}
14.
NOZZLE
Include in #1:
108622-3675
as INJECTION-PUMP ASSEMBLY
Cross reference number
Zexel num
Bosch num
Firm num
Name
108622-3675
9 400 613 243
220009962A HINO
INJECTION-PUMP ASSEMBLY
K13C-TF K 14CJ INJECTION PUMP ASSY TICS HD-TI6M TICS
K13C-TF K 14CJ INJECTION PUMP ASSY TICS HD-TI6M TICS
Information:
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
28Feb2017
PROBLEM
Under some circumstances, certain 320D 2 Excavators can be hard to start when at normal operating temperature. When this problem occurs the machine displays the symptom of hard to start only when attempting to restart the engine 5 to 30 minutes after engine shut down.
Cold starting and general performance are not affected.
AFFECTED PRODUCT
Model Identification Number
320D 2L ZCS00199-00225, 227-228, 235-256, 258-262, 264-271, 273-276, 292, 294-297, 299-300, 302, 304-313, 452-459, 462-483, 485-496, 558-571, 573-591, 660-698, 700-706, 745-748, 750, 752-753, 755-761, 763-765, 769-770, 772, 774-777
PARTS NEEDED
Qty
Part Number Description
6 4545091 INJECTOR AS-FUEL
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 29% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Before completing this rework, review the safety actions in the Operation and Maintenance Manual for the Excavator.
Remove the 398-1507 Injectors.
For detailed instructions on removing the injectors refer to Disassembly and Assembly, UENR0674, "Fuel Injection Lines - Remove" and "Fuel Injector - Remove".
Install the new 454-5091 Injectors.
For detailed instructions on installing the injectors refer to Disassembly and Assembly, UENR0674, "Fuel Injector - Install" and "Fuel Injection Lines - Install".
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-5000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Have questions with 108622-3675?
Group cross 108622-3675 ZEXEL
Hino
Hino
108622-3675
9 400 613 243
220009962A
INJECTION-PUMP ASSEMBLY
K13C-TF
K13C-TF