108622-2072 ZEXEL 9 400 619 134 BOSCH INJECTION-PUMP ASSEMBLY 9400619134 1086222072 me151378


 

Information injection-pump assembly

BOSCH 9 400 619 134 9400619134
ZEXEL 108622-2072 1086222072
MITSUBISHI ME151378 me151378
108622-2072 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 108622-2072 zexel genuine, new aftermarket engine parts with delivery

Service parts 108622-2072 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 108062-3202
3. GOVERNOR 105923-1563
4. SUPPLY PUMP 105237-0110
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105664-0990
7. COUPLING PLATE
10. NOZZLE AND HOLDER ASSY 105110-7411
11. Nozzle and Holder ME151252
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}
13. NOZZLE-HOLDER 105041-4111
14. NOZZLE
15. NOZZLE SET 105019-0430

Include in #1:

108622-2072 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 134 9400619134
ZEXEL 108622-2072 1086222072
MITSUBISHI ME151378 me151378


Zexel num
Bosch num
Firm num
Name
108622-2072 
9 400 619 134 
ME151378  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D24 K 14CJ INJECTION PUMP ASSY TICS HD-TI6M TICS

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0220
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
PS/ACT control unit part no.   407980-2 24*
Digi switch no.   31
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   8.5 8.47 8.53
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.75 60.25
Difference between angles 2
Cal 1-3
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cyl.1-2
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-4
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   -
Rack position   12.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   118 116.4 119.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
PS407980-224* V   2.45+-0. 01
PS407980-224* mm   6.1+-0.0 5
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   8.4+-0.5
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   14 12 16
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
PS407980-224* V   V1+0.05+ -0.01
PS407980-224* mm   8.4+-0.0 3
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Refer to items regarding the pre-stroke actuator
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.5)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   118 117 119
Basic   *
Fixing the lever   *
PS407980-224* V   2.45+-0. 01
PS407980-224* mm   6.1+-0.0 5
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   116.5 112.5 120.5
Fixing the lever   *
PS407980-224* V   2.45+-0. 01
PS407980-224* mm   6.1+-0.0 5
0000001601
Pre-stroke mm   8.5 8.47 8.53
Remarks
When the timing sleeve is pushed up
 
_02
Connector angle deg.   8.5 8 9
Remarks
When the eccentric pin is tightened
 
_03
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   6.1 6.05 6.15
Output voltage V   2.45 2.44 2.46
Adjustment   *
_04
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   8.5 8.47 8.53
Output voltage V   1.2 1 1.4
Confirmation   *
Remarks
Output voltage V1
 
_05
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Pre-stroke mm   5.5
Output voltage V   3 2.98 3
Confirmation   *
_06
Supply voltage V   24 23.5 24.5
Ambient temperature degC   23 18 28
Output voltage V   3.05 3.05
Confirmation of operating range   *

Test data Ex:

Governor adjustment

Test data 108622-2072
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Damper spring setting
----------
T1=AC06
----------

Speed control lever angle

Test data 108622-2072
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting (3)Viewed from feed pump side.
----------
aa=45mm
----------
a=33.5deg+-5deg b=30.5deg+-3deg

Stop lever angle

Test data 108622-2072
N:Pump normal S:Stop the pump. (1)At pump speed aa and rack position bb, set the stopper bolt. (Confirm non-injection.) (2)Normal engine position (equivalent to R = cc). (3)Use the hole above R = dd
----------
aa=1100r/min bb=3.5+-0.3mm cc=18mm dd=33.5mm
----------
a=41deg+-5deg b=25.5deg+-5deg c=(31deg)

0000001301

Test data 108622-2072
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)At the No 1 cylinder's beginning of injection position, stamp an aligning mark on the damper to align with the pointer's groove. (4)Damper (5)Pointer (6)B.T.D.C.: aa (7)Pre-stroke: bb
----------
aa=4deg bb=8.5+-0.03mm
----------
a=(0deg) b=(44deg)

0000001901

Test data 108622-2072
A:Sealing position B:Pre-stroke actuator 1. When installing the pre-stroke actuator on the pump, first tighten the installation bolts loosely, then move the actuator fully counterclockwise (viewed from the drive side). Temporary tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kgf.m) 2. Move the actuator in the clockwise direction when viewed from the drive side, and adjust so that it becomes the adjustment point of the adjustment value. Then tighten it. Tightening torque: 7^9 N.m (0.7^0.9 kgf.m) 3. After prestroke actuator installation adjustment, simultaneously stamp both the actuator side and housing side.
----------

----------

0000002201 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=8+-0.1mm
----------

0000002301 RACK SENSOR

Test data 108622-2072
(VR) measurement voltage (I) Part number of the control unit (G) Apply red paint. (H): End surface of the pump 1. Rack sensor adjustment (-0620) (1)Fix the speed control lever at the full position (2)Set the speed to N1 r/min. (If the boost compensator is provided, apply boost pressure.) (3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01. (4)At that time, rack position must be Ra. (5)Apply G at two places. Connecting part between the joint (B) and the nut (F) Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=1100r/min Ra=R1(12.5)+1mm
----------

0000002401 LEVER

Test data 108622-2072
Speed lever cancel adjustment procedure (without dashpot) (A) Top lever (B) Bottom lever (C) Return spring 1. At governor adjustment (FULL adjustment) (1)Set high idle using the lever (A). (2)Confirm that lever (A) is not cancelled with lever (B).
----------

----------




Information:

Cooling System
The centrifugal-type water pump mounts on the front cover and is belt driven by the crankshaft pulley. The pump has two outlets. Coolant from the outlet on the right side of the pump flows through a passage in the front cover to the left bank of the engine, and coolant from the outlet on the left flows to the right bank.The coolant circulates through the block to the cylinder head. Coolant flows from the heads through connecting sleeves to the return manifold in the front cover. Orifices in the sleeves control the flow from the heads.Part of the coolant to the left bank is diverted from the block to the oil cooler. External lines direct coolant from the block to the cooler and back to the return manifold in the front cover.An internal passage in the front cover directs the coolant from the return manifold to the water pump inlet. If the thermostats are closed the coolant flows to the pump and is recirculated through the engine. If they are open, coolant flows from the return manifold to the radiator and from there to the pump.The radiator is constructed with a top tank above the core and an expansion tank either above or separate from the top tank. A vent tube connects the radiator top tank and the expansion tank. The expansion tank has a shunt line which connects to the water pump inlet. This shunt system maintains a positive, static head of coolant at the pump inlet to prevent cavitation under all operating conditions. When filling the cooling system, coolant from the expansion tank flows through the shunt line to the water pump inlet and fills the engine block from the bottom. By filling the system from the bottom, air in the system is forced out through the top tank, through the vent tube into the expansion tank.The two thermostats are located at the inlet to the water pump. The inlet-regulated cooling system maintains positive coolant temperature control with decreased engine warm up time.When the thermostats are closed, coolant is circulated through the block and heads and back to the water pump by way of an internal passage in the front cover. When the thermostats are open, the bypass flow is restricted and the engine coolant flows through the radiator and returns through the inlet elbow to the water pump. Without the thermostats installed, the coolant will continually bypass the radiator, and overheating will result.Electrical System
The electrical system is a combination of three separate electric circuits: the charging circuit, the starting circuit and the lighting or load circuit. Each circuit is dependent on some of the same components. The battery (batteries), disconnect switch, circuit breaker, ammeter, cables and wires from the battery are common in each of the circuits.The charging circuit is in operation when the engine is operating. The electricity producing (charging) unit is an alternator. A regulator in the circuit senses the state of charge in the battery and regulates the electrical output to

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