107691-2087 ZEXEL F 019 Z20 324 BOSCH INJECTION-PUMP ASSEMBLY f019z20324 1076912087 me075516

Parts Location
Illustration 2 g01533736
(1) 8L-5423 Spacer (2) 294-9630 Diesel Particulate Filter Group (3) 294-9631 Clamp Assembly (4) 294-9632 Support Assembly (5) 296-0080 Tube (6) 7X-7729 Washer (7) 8T-4133 Nut (8) 8T-4182 Bolt (9) 8T-6466 Bolt Installation Procedure
Read and understand the instructions in Special Instruction, REHS1807, "Installation Guide for Particulate Trap Exhaust Filters".The installation procedure that follows is specific for the listed machines.Diesel Particulate Filter Installation
Illustration 3 g01473913
(4) 294-9632 Support Assembly (14) 241-9265 Muffler Clamp
Illustration 4 g01457904
(1) 8L-5423 Spacer (6) 7X-7729 Washer (8) 8T-4182 Bolt
Remove the existing muffler. Keep the muffler clamp. The muffler clamp will be reused in Step 7.Note: A new 241-9265 Muffler Clamp (14) may be needed if the existing muffler clamp cannot be reused.
Install 294-9632 Support Assembly (4) by using three 8T-4182 Bolts (8), three 7X-7729 Washers (6), and three 8L-5423 Spacers (1). Refer to Illustrations 3 and 4.
Illustration 5 g01457901
(5) 296-0080 Tube
Replace the existing inlet tube with a new 296-0080 Tube (5). Refer to Illustration 5.
Illustration 6 g01457906
(1) 8L-5423 Spacer (3) 294-9631 Clamp Assembly (Lower half) (4) 294-9632 Support Assembly (6) 7X-7729 Washer (9) 8T-6466 Bolt
Remove the two bolts, two hard washers, two lock washers, and two nuts from 294-9631 Clamp Assembly (3). Keep these parts together with the upper half of the clamp assembly. These parts will be reinstalled in Step 8.
Align the mounting holes in the lower half of 294-9631 Clamp Assembly (3) with the mounting holes in 294-9632 Support Assembly (4). Secure by using two 8T-6466 Bolts (9), two 7X-7729 Washers (6), and two 8L-5423 Spacers (1). Refer to Illustration 6.
Illustration 7 g01457907
(1) 8L-5423 Spacer (2) 294-9630 Diesel Particulate Filter Group (6) 7X-7729 Washer (7) 8T-4133 Nut (9) 8T-6466 Bolt
Align the mounting holes in the support leg of 294-9630 Diesel Particulate Filter Group (2) with the mounting holes in the engine block. Secure by using two 8T-6466 Bolts (9), two 8L-5423 Spacers (1), two 8T-4133 Nuts (7), and four 7X-7729 Washers (6). The weight of the diesel particulate filter group is approximately 34 kg (75 lb). Refer to Illustration 7.
Illustration 8 g01457909
(A) Inlet tube (3) 294-9631 Clamp Assembly (Upper half) (3a) Bolt (3b) Hard washer (3c) Lockwasher (3d) Nut
Secure inlet tube (A) with the muffler clamp that was previously removed in Step 1 or use a new 241-9265 Muffler Clamp (14) if the existing muffler clamp cannot be reused. Refer to Illustration 8.
Align the mounting holes in the upper half of 294-9631 Clamp Assembly (3) with the mounting holes in the lower half of the clamp assembly. Secure by reinstalling two bolts (3a), two hard washers (3b), two lockwashers (3c), and two nuts (3d) that were previously removed in Step 4. Refer to