106971-5020 ZEXEL 9 400 618 699 BOSCH INJECTION-PUMP ASSEMBLY 9400618699 1069715020 1671397179

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 618 699 9400618699

ZEXEL 106971-5020 1069715020

NISSAN-DIESEL 1671397179 1671397179

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Buy INJECTION-PUMP ASSEMBLY 106971-5020 zexel genuine, new aftermarket engine parts with delivery

Service parts 106971-5020 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106097-5480

3. GOVERNOR 105427-0440

4. SUPPLY PUMP 105237-6350

5. AUTOM. ADVANCE MECHANIS 105636-5060

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4760

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 22.6(230)

13. NOZZLE-HOLDER 105031-4210

14. NOZZLE 105015-3440

15. NOZZLE SET

Include in #1:

106971-5020 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 699 9400618699

ZEXEL 106971-5020 1069715020

NISSAN-DIESEL 1671397179 1671397179

Zexel num

Bosch num

Firm num

Name

106971-5020

9 400 618 699

1671397179 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
RD10T03 K 14CE INJECTION PUMP ASSY PE10P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 10-9-4-3 -6-5-8-7 -2-1

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 10-9 deg. 45 44.5 45.5

Difference between angles 2
Cal 10-4 deg. 72 71.5 72.5

Difference between angles 3
Cal 10-3 deg. 117 116.5 117.5

Difference between angles 4
Cal 10-6 deg. 144 143.5 144.5

Difference between angles 5
Cal 10-5 deg. 189 188.5 189.5

Difference between angles 6
Cal 10-8 deg. 216 215.5 216.5

Difference between angles 7
Cal 10-7 deg. 261 260.5 261.5

Difference between angles 8
Cal 10-2 deg. 288 287.5 288.5

Difference between angles 9
Cal 10-1 deg. 333 332.5 333.5

Injection quantity adjustment

Adjusting point A

Rack position 12.1

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 138.5 137.5 139.5

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Boost pressure kPa 38 38

Boost pressure mmHg 285 285

Injection quantity adjustment_02

Adjusting point B

Rack position 10.8

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 109.5 107.5 111.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point C

Rack position 7.6+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 13 11.9 14.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 130 125 135

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 500 500 500

Rack position 10.8

Boost pressure kPa 16 9.3 22.7

Boost pressure mmHg 120 70 170

Boost compensator adjustment_02

Pump speed r/min 500 500 500

Rack position (12.1)

Boost pressure kPa 30 28.7 31.3

Boost pressure mmHg 225 215 235

Timer adjustment

Pump speed r/min 300+100

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_03

Pump speed r/min 900

Advance angle deg. 3.4 2.9 3.9

Timer adjustment_04

Pump speed r/min 1250+50

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Variable speed specification (load control lever at full position) (2)Minimum - maximum speed specification (speed control lever full position) (3)Target notch: K (4)Tolerance for racks not indicated: +-0.05mm. (5)RACK LIMIT (6)Boost compensator stroke: BCL (7)Damper spring setting (8)Set the load lever at the stop position.
----------
K=17 BCL=(1.3)mm
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Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=8deg+-5deg b=32deg+-3deg c=23deg+-5deg

0000000901

F:Full load I:Idle S:Stop (1)Position where contacts boss (2)Rack position = aa or less (speed = bb) (3)Rack position = cc (speed = dd)
----------
aa=7.1mm bb=0r/min cc=7.1-0.2mm dd=0r/min
----------
a=(46deg) b=0deg+-5deg c=6deg+-3deg d=21deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=8.2mm
----------
a1=A a2=B a3=C a4=D r1=- r2=750r/min r3=700r/min r4=700r/min Q1=- Q2=138.5+-1mm3/st Q3=126.5+-1mm3/st Q4=103+-1mm3/st c1=- c2=+-2.5 c3=+-2.5 c4=+-2.5 a5=24 a6=23 a7=22 a8=21 a9=20 a10=19 a11=18 a12=17 a13=16 a14=15 a15=- r5=1200r/min r6=1150r/min r7=1100r/min r8=1050r/min r9=1000r/min r10=950r/min r11=900r/min r12=850r/min r13=800r/min r14=750r/min r15=- R5=1290+-30r/min R6=1235+-28r/min R7=1180+-27r/min R8=1130+-26r/min R9=1075+-25r/min R10=1020+-23r/min R11=965+-22r/min R12=915+-22r/min R13=860+-20r/min R14=805+-18r/min R15=-

Information:

Termination Date
October 31, 1993Problem
Certain 2S7264 and 3S1467 Fuel Injection Pump Assemblies need to be removed from parts stock.
Action Required
Remove all 2S7264 and 3S1467 Fuel Injection Pump Assemblies from parts stock with date codes of December 1992 through March 1993. The date code appears at the bottom of the part number label on the pump box. The first two numbers indicate the month and the next two numbers indicate the year as shown in the example below:
Service Claim Allowances
Submit one claim for all 2S7264 and 3S1467 Fuel Injection Pump Assemblies removed from parts stock.
US and Canadian Dealers Only - When submitting a parts stock claim use 99Z00007 in the Product Identification Number Field.
Parts Disposition
U.S. And Canadian Dealers
Return all 2S7264 and 3S1467 Fuel Injection Pump Assemblies that are removed from parts stock and a copy of the claim to:
Caterpillar Inc.
Memory Lane
B Receiving
York, PA 17402
Attention: Quality Dept./PI7318
All Other Dealers
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.