106971-3133 ZEXEL F 01G 09U 0BX BOSCH INJECTION-PUMP ASSEMBLY f01g09u0bx 1069713133 220007323a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 09U 0BX f01g09u0bx

ZEXEL 106971-3133 1069713133

HINO 220007323A 220007323a

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106971-3133 zexel genuine, new aftermarket engine parts with delivery

Service parts 106971-3133 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106097-5640

3. GOVERNOR 105489-3440

4. SUPPLY PUMP 105237-1670

5. AUTOM. ADVANCE MECHANIS 105683-0020

6. COUPLING PLATE 105664-0461

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7271

11. Nozzle and Holder 23600-2300A

12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}

13. NOZZLE-HOLDER 105031-7230

14. NOZZLE

15. NOZZLE SET 105019-0070

Include in #1:

106971-3133 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 0BX f01g09u0bx

ZEXEL 106971-3133 1069713133

HINO 220007323A 220007323a

Zexel num

Bosch num

Firm num

Name

106971-3133
106971-3134

F 01G 09U 0BX

220007323A HINO

INJECTION-PUMP ASSEMBLY
V22D * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-10-9-4 -3-6-5-8 -7-2

Pre-stroke mm 4.8 4.74 4.8

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-10 deg. 27 26.75 27.25

Difference between angles 2
Cal 1-9 deg. 72 71.75 72.25

Difference between angles 3
Cal 1-4 deg. 99 98.75 99.25

Difference between angles 4
Cal 1-3 deg. 144 143.75 144.25

Difference between angles 5
Cal 1-6 deg. 171 170.75 171.25

Difference between angles 6
Cal 1-5 deg. 216 215.75 216.25

Difference between angles 7
Cal 1-8 deg. 243 242.75 243.25

Difference between angles 8
Cal 1-7 deg. 288 287.75 288.25

Difference between angles 9
Cyl.1-2 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point A

Rack position 8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 126.4 124.4 128.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 128.4 122.4 134.4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.15

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 130 127 133

Fixing the lever *

Injection quantity adjustment_04

Adjusting point E

Rack position 4.2+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 10 7 13

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point F

Rack position 9.2+-0.1

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 158 155 161

Fixing the lever *

Injection quantity adjustment_06

Adjusting point G

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 159 159 179

Fixing the lever *

Timer adjustment

Pump speed r/min 680--

Advance angle deg. 0 0 0

Load 1/4

Remarks
Start

Timer adjustment_02

Pump speed r/min 630

Advance angle deg. 0.3

Load 1/4

Timer adjustment_03

Pump speed r/min 770--

Advance angle deg. 1 0.7 1.3

Load 4/4

Timer adjustment_04

Pump speed r/min 900+50

Advance angle deg. 1 0.7 1.3

Load 3/4

Timer adjustment_05

Pump speed r/min 1100-50

Advance angle deg. 5.25 4.95 5.55

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity does not exceed Q1 at point J (N = N2). (3)Excess fuel setting for starting: SXL (4)Damper spring setting
----------
N1=325r/min R1=4.2mm N2=1150r/min Q1=3mm3/st SXL=9.2+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=19.5deg+-5deg

0000000901

F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=70mm
----------
a=28deg+-3deg b=17deg+-5deg

Stop lever angle

N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position bb (3)Set the stopper bolt (apply red paint). (4)Free (at delivery)
----------
aa=2.3-0.5mm bb=12.5mm
----------
a=(30.5deg) b=1deg+-5deg c=30deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)

Information:

(1) Inside diameter of rocker arm ... 19.063 to 19.101 mm (.7505 to 7520 in) Lever clearance on rocker shaft ... 0.03 to 0.089 mm (.001 to .0035 in)Maximum permissible clearance (worn) ... 0.13 mm (.005 in)(2) Diameter of rocker shaft ... 19.012 to 19.037 mm (.7485 to .7495 in)(3) Install seal (3) in cylinder head before rocker shaft is installed.(4) Length of push rods ... 270.46 to 271.98 mm (10.648 to 10.708 in) Diameter of push rods ... 7.87 to 7.92 mm (.310 to .312 in)(5) End play of camshaft (new) ... 0.10 to 0.41 mm (.004 to .016 in) Maximum permissible end play (worn) ... 0.51 mm (.020 in)(6) Torque for bolt that holds camshaft gear on camshaft ... 70 N m (50 lb ft)(7) Camshaft thrust washer. A new cylinder block, camshaft and thrust washer have been introduced on the 4.236 engine for the Backhoe Loaders. The thrust washer recess in the new block is deeper. The thrust washer thickness remains the same. The change became effective with engine serial number LD70178U106654N. The engine serial number is located above the fuel injection pump on the block.Outside diameter of thrust washer ... 72.95 to 73.00 mm (2.872 to 2.874 in)Cylinder block recess diameter for thrust washer ... 73.03 to 73.28 mm (2.875 to 2.885 in)Clearance of thrust washer in recess ... 0.03 to 0.33 mm (.001 to .013 in)Inside diameter of thrust washer ... 44.45 mm (1.750 in)Thickness of thrust washer ... 5.49 to 5.54 mm (.216 to .218 in) The recess in the cylinder block is deeper for current models.Earlier Models:Cylinder block recess depth for thrust washer ... 4.75 to 4.83 mm (.187 to .190 in)Projection of thrust washer above cylinder block front face ... 0.66 to 0.79 mm (.026 to .031 in)Current Models:Cylinder block recess depth for thrust washer ... 5.38 to 5.49 mm (.212 to .216 in)Projection of thrust washer above cylinder block front face ... 0.0 to 0.13 mm (0.0 to .005 in)(8) Diameter of camshaft journals: No. 1 journal ... 50.71 to 50.737 mm (1.9965 to 1.9975 in)Minimum permissible diameter ... 50.660 mm (1.9945 in)No. 2 journal ... 50.457 to 50.483 mm (1.9865 to 1.9875 in)Minimum permissible diameter ... 50.406 mm (1.9845 in)No. 3 journal ... 49.949 to 49.975 mm (1.9665 to 1.9675 in)Minimum permissible diameter ... 49.898 mm (19.9645 in)See Cylinder Block for camshaft bore specifications.(9) Tappet (valve lifter): Length of tappet ... 75.4063 mm (2.96875 in)Shank diameter ... 18.987 to 19.012 mm (.7475 to .7485 in)Diameter of bore in block for tappet ... 19.05 to 19.083 mm (.750 to .7513 in)Running clearance between tappet and block ... 0.038 to 0.097 mm (.0015 to .0038 in)Foot diameter of tappet ... 30.163 mm (1.1875 in) Camshaft lobe height: 1. Measure base circle (C).2. Add lobe lift (A) to base circle measurement. Camshaft lobe lift (A) is ... 7.62 to 7.70 mm (.300 to .303 in)3. Total is camshaft lobe height (B). Minimum