106971-3124 ZEXEL F 01G 09U 0BW BOSCH INJECTION-PUMP ASSEMBLY f01g09u0bw 1069713124 220007184a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 01G 09U 0BW f01g09u0bw

ZEXEL 106971-3124 1069713124

HINO 220007184A 220007184a

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Buy INJECTION-PUMP ASSEMBLY 106971-3124 zexel genuine, new aftermarket engine parts with delivery

Service parts 106971-3124 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106097-5640

3. GOVERNOR 105489-3431

4. SUPPLY PUMP 105237-1670

5. AUTOM. ADVANCE MECHANIS 105683-0020

6. COUPLING PLATE 105664-0461

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7271

11. Nozzle and Holder 23600-2300A

12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}

13. NOZZLE-HOLDER 105031-7230

14. NOZZLE

15. NOZZLE SET 105019-0070

Include in #1:

106971-3124 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 01G 09U 0BW f01g09u0bw

ZEXEL 106971-3124 1069713124

HINO 220007184A 220007184a

Zexel num

Bosch num

Firm num

Name

106971-3124
106971-3125

F 01G 09U 0BW

220007184A HINO

INJECTION-PUMP ASSEMBLY
V22D A * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-10-9-4 -3-6-5-8 -7-2

Pre-stroke mm 4.8 4.74 4.8

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-10 deg. 27 26.75 27.25

Difference between angles 2
Cal 1-9 deg. 72 71.75 72.25

Difference between angles 3
Cal 1-4 deg. 99 98.75 99.25

Difference between angles 4
Cal 1-3 deg. 144 143.75 144.25

Difference between angles 5
Cal 1-6 deg. 171 170.75 171.25

Difference between angles 6
Cal 1-5 deg. 216 215.75 216.25

Difference between angles 7
Cal 1-8 deg. 243 242.75 243.25

Difference between angles 8
Cal 1-7 deg. 288 287.75 288.25

Difference between angles 9
Cyl.1-2 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point A

Rack position 8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 126.4 124.4 128.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 128.4 122.4 134.4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.15

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 130 127 133

Fixing the lever *

Injection quantity adjustment_04

Adjusting point E

Rack position 4.2+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 10 7 13

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point F

Rack position 9.2+-0.1

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 158 155 161

Fixing the lever *

Injection quantity adjustment_06

Adjusting point G

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 159 159 179

Fixing the lever *

Timer adjustment

Pump speed r/min 680--

Advance angle deg. 0 0 0

Load 1/4

Remarks
Start

Timer adjustment_02

Pump speed r/min 630

Advance angle deg. 0.3

Load 1/4

Timer adjustment_03

Pump speed r/min 770--

Advance angle deg. 1 0.7 1.3

Load 4/4

Timer adjustment_04

Pump speed r/min 900+50

Advance angle deg. 1 0.7 1.3

Load 3/4

Timer adjustment_05

Pump speed r/min 1100-50

Advance angle deg. 5.25 4.95 5.55

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity does not exceed Q1 at point J (N = N2). (5)Excess fuel setting for starting: SXL (6)Damper spring setting
----------
RT=1 TH=2.2mm N1=325r/min R1=4.2mm N2=1150r/min Q1=3mm3/st SXL=9.2+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=19.5deg+-5deg

0000000901

F:Full load I:Idle (1)Use the hole to the left of R = aa (2)Stopper bolt setting
----------
aa=61mm
----------
a=28deg+-3deg b=17deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=16deg+-5deg b=64deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)

Information:

8C3650 24V (Delco-Remy Number 1993815)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6300 rpmMaximum speed with no load ... 8400 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 75AClearance between pinion and housing (pinion clearance) ... 9.1 mm (.36 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws holding nose housing to lever housing ... 23.7 6.1 N m (17 4.5 lb ft)8C3651 24V (Delco-Remy Number 1993804)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6300 rpmMaximum speed with no load ... 8400 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 75AClearance between pinion and housing (pinion clearance) ... 9.1 mm (.36 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws holding nose housing to lever housing ... 23.7 6.1 N m (17 4.5 lb ft)3T2647 24V (Delco-Remy Number 1114845)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6000 rpmMaximum speed with no load ... 10260 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 118AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)3T2772 24V (Delco-Remy Number 1113540)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6850 rpmMaximum speed with no load ... 11250 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 48AMaximum with solenoid at 23V ... 76AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)3T4581 24V (Delco-Remy Number 1113583)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 7000 rpmMaximum speed with no load ... 11000 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 47AMaximum with solenoid at 23V ... 73AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws that hold nose housing to lever housing ... 20.3 2.7 N m (15.0 2.0 lb ft)Prestolite Starter Motors
9G4338 24V (Prestolite Number MES6601K)
Rotation as seen