106971-3040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069713040 220003740a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106971-3040 1069713040

HINO 220003740A 220003740a

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Cross reference number

ZEXEL 106971-3040 1069713040

HINO 220003740A 220003740a

Zexel num

Bosch num

Firm num

Name

106971-3040

220003740A HINO

INJECTION-PUMP ASSEMBLY
EV700 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-10-9-4 -3-6-5-8 -7-2

Pre-stroke mm 4 3.94 4

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-10 deg. 27 26.75 27.25

Difference between angles 2
Cal 1-9 deg. 72 71.75 72.25

Difference between angles 3
Cal 1-4 deg. 99 98.75 99.25

Difference between angles 4
Cal 1-3 deg. 144 143.75 144.25

Difference between angles 5
Cal 1-6 deg. 171 170.75 171.25

Difference between angles 6
Cal 1-5 deg. 216 215.75 216.25

Difference between angles 7
Cal 1-8 deg. 243 242.75 243.25

Difference between angles 8
Cal 1-7 deg. 288 287.75 288.25

Difference between angles 9
Cyl.1-2 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point A

Rack position 9.1+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 113 110 116

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.4+-0.5

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 120.5 118.5 122.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.1+-0. 5

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 144 141 147

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.4+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 14 11 17

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 120 120 140

Fixing the lever *

Timer adjustment

Pump speed r/min 950+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1100

Advance angle deg. 1.6 1.1 2.1

Timer adjustment_03

Pump speed r/min 1200

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set idle at point G (N = N1, R = R1), and confirm that the injection quantity at N = N2 does not exceed Q = Q1. (3)RACK LIMIT
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DL=(R1-1)-0.2mm N1=300r/min R1=(R1-1)mm N2=1000r/min Q1=3mm3/st
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Speed control lever angle

F:Full speed
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a=(17deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
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----------
a=19deg+-5deg b=(34deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
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a=64deg+-5deg b=64deg+-5deg

Information:

Tools To Tighten Alternator Pulley Nut
(1) 8T9293 Torque Wrench. (2) 8S1588 Adapter (1/2" female to 3/8" male). (3) 2P8267 Socket Assembly. (4) 8H8517 Combination Wrench (1 1/8"). (5) 8T5314 Socket.Alternator Regulator Adjustment (Delco-Remy)
When an alternator is charging the battery too much or not enough, an adjustment can be made to the charging rate of the alternator. Make reference to the Specifications section to find all testing specifications for the alternators and regulators.3T6352 Alternator 24V 35A (Delco-Remy Number 1117647)
3T6352 AlternatorNo adjustment can be made to change the rate of charge on the alternator regulator. If rate of charge is not correct, a replacement of the regulator is necessary.7N9720 Alternator 24V 35A (Bosch Number 0-122-469-001)
7N9720 AlternatorThe solid state regulator used with the Bosch Alternator is totally enclosed and non-adjustable. If the rate of charge is not correct a replacement of the regulator is necessary.9G4574 24V 35A (Nippondenso Number 100211-0860)
9G4574 AlternatorNo adjustment can be made to change the rate of charge on the alternator regulator. If rate of charge is not correct, a replacement of the regulator is necessary.Starting System
Use the multimeter in the DCV range to find starting system components which do not function.Move the start control switch to activate the starter solenoid. Starter solenoid operation can be heard as the pinion of the starter motor is engaged with the ring gear on the engine flywheel.If the solenoid for the starter motor will not operate, it is possible that the current from the battery did not get to the solenoid. Fasten one lead of the multimeter to the connection (terminal) for the battery cable on the solenoid. Put the other lead to a good ground. A zero reading is an indication that there is a