Buy 106971-0584 ZEXEL 9 400 618 637 BOSCH INJECTION-PUMP ASSEMBLY 9400618637 1069710584 1671397105


 

Information injection-pump assembly

BOSCH 9 400 618 637 9400618637
ZEXEL 106971-0584 1069710584
NISSAN-DIESEL 1671397105 1671397105
106971-0584 INJECTION-PUMP ASSEMBLY
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24 Jan 2025

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Service parts 106971-0584 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106097-5310
3. GOVERNOR 105487-4010
4. SUPPLY PUMP 105237-4190
5. AUTOM. ADVANCE MECHANIS 105681-2230
6. COUPLING PLATE 105662-1150
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7240
11. Nozzle and Holder 1660097064
12. Open Pre:MPa(Kqf/cm2) 14.7(150)/21.6(220)
13. NOZZLE-HOLDER 105031-4790
14. NOZZLE 105015-6810
15. NOZZLE SET

Include in #1:

106971-0584 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 637 9400618637
ZEXEL 106971-0584 1069710584
NISSAN-DIESEL 1671397105 1671397105


Zexel num
Bosch num
Firm num
Name
106971-0584 
9 400 618 637 
1671397105  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
RF10 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   10-9-4-3 -6-5-8-7 -2-1
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 10-9
deg.   45 44.5 45.5
Difference between angles 2
Cal 10-4
deg.   72 71.5 72.5
Difference between angles 3
Cal 10-3
deg.   117 116.5 117.5
Difference between angles 4
Cal 10-6
deg.   144 143.5 144.5
Difference between angles 5
Cal 10-5
deg.   189 188.5 189.5
Difference between angles 6
Cal 10-8
deg.   216 215.5 216.5
Difference between angles 7
Cal 10-7
deg.   261 260.5 261.5
Difference between angles 8
Cal 10-2
deg.   288 287.5 288.5
Difference between angles 9
Cal 10-1
deg.   333 332.5 333.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   132.4 131.4 133.4
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.6+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   13.6 11.6 15.6
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.8+0.2
Pump speed r/min   40 40 40
Average injection quantity mm3/st.   115 105 125
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Load   3/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Load   3/4
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   4 3.5 4.5
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106971-0584
N:Pump speed R:Rack position (mm) (1)Rack limit using the stop lever: R1 (2)Excess fuel setting for starting: SXL (3)Damper spring setting: DL
----------
R1=11.8+0.2mm SXL=10.3+0.2mm DL=6.1-0.2mm
----------

Speed control lever angle

Test data 106971-0584
F:Full speed
----------

----------
a=8deg+-5deg

0000000901

Test data 106971-0584
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=18.5deg+-5deg b=27.5deg+-3deg

Stop lever angle

Test data 106971-0584
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Use the hole at R = bb
----------
aa=11.8+0.2mm bb=32mm
----------
a=30.5deg+-5deg b=5deg+-5deg

Timing setting

Test data 106971-0584
(1)Pump vertical direction (2)Position of the coupling's key groove at the start of injection for the No. 10 cylinder. (3)- (4)-
----------

----------
a=(90deg)




Information:

1. Overview
1.1 External Views 1.2 Engine Model and Engine Serial Number(1) The engine model code is embossed next to the injection pump on the right-hand side of the cylinder block.
Engine model and total displacement(2) The engine serial number is shown by a label attached to the top of the rocker cover. It is also stamped on the injection pump mounting surface of the cylinder block.(3) The engine serial number is stamped as shown below:
Location of engine serial number label1.3 Engine Model and Application Codes(1) The engine model code is designated as shown below.* Engine model and classification * Model code 2. Specifications
2.1 Major Specifications 3. Points to Note for Disassembly and Reassembly
This service manual contains recommended service procedures for your Mitsubishi diesel engine. It also contains information on special tools and basic safety precautions. Since hazards exist in many places, the safety precautions in this manual should not be considered exhaustive. It is your responsibility to exercise common sense and to pay attention to safety at all times.Always perform service operations in accordance with this manual. When performing disassembly and reassembly operations, also observe the general instructions given below.3.1 Disassembly(1) Use only the correct tools and instruments.(2) Use an overhaul stand or work bench if necessary, and make ready a surface where removed parts can be arranged. Remove parts in the specified disassembly sequence.(3) Arrange disassembled parts neatly to avoid losing them.(4) Pay attention to alignment and position marks. If necessary, make your own marks to facilitate reassembly.(5) Carefully check parts for abnormalities when removing or cleaning them. Abnormalities may be harder to see after parts have been removed or cleaned.(6) Strive to ensure safety at all times. It is particularly important to make sure that items being disassembled are properly balanced and to pay attention to safety when moving heavy items. Use jacks and chain blocks when necessary.3.2 Reassembly(1) Wash all engine parts (except oil seals, O-rings, and rubber seals) in cleaning solvent and dry them with compressed air.(2) Use only the correct tools and instruments.(3) Use only high-quality oils and greases of the specified types. Be sure to apply a coat of oil, grease, or sealant wherever specified.(4) Use a torque wrench to achieve all specified tightening torques.(5) As a general rule, all gaskets and seals must be replaced with new ones. Apply adhesive where required, and be careful not to apply too much.

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Group cross 106971-0584 ZEXEL

Nissan-Diesel 

 
 
INJECTION-PUMP ASSEMBLY
RF10
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 618 630 
1671397020 
INJECTION-PUMP ASSEMBLY
RF10
F 019 Z10 213 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 214 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 618 631 
1670097103 
INJECTION-PUMP ASSEMBLY
RD10
 
1680097004 
INJECTION-PUMP ASSEMBLY
RE10
 
 
INJECTION-PUMP ASSEMBLY
RE10
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 618 632 
1680097005 
INJECTION-PUMP ASSEMBLY
RE10
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 618 633 
1671397102 
INJECTION-PUMP ASSEMBLY
RE10
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 618 634 
1670097104 
INJECTION-PUMP ASSEMBLY
RE10
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 618 635 
1671397103 
INJECTION-PUMP ASSEMBLY
RE10
 
 
INJECTION-PUMP ASSEMBLY
RF10
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 618 636 
1671397104 
INJECTION-PUMP ASSEMBLY
RF10
 
1671397106 
INJECTION-PUMP ASSEMBLY
RD10
 
 
INJECTION-PUMP ASSEMBLY
RF10
 
 
INJECTION-PUMP ASSEMBLY
F 019 Z10 443 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

106971-0584  
9 400 618 637 
1671397105 
INJECTION-PUMP ASSEMBLY
RF10
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 611 767 
1671297008 
INJECTION-PUMP ASSEMBLY
RD10T
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