106971-0382 ZEXEL 9 400 618 624 BOSCH INJECTION-PUMP ASSEMBLY 9400618624 1069710382 1670097079

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 618 624 9400618624

ZEXEL 106971-0382 1069710382

NISSAN-DIESEL 1670097079 1670097079

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Buy INJECTION-PUMP ASSEMBLY 106971-0382 zexel genuine, new aftermarket engine parts with delivery

Service parts 106971-0382 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106097-5221

3. GOVERNOR 105306-0992

4. SUPPLY PUMP 105217-1850

5. AUTOM. ADVANCE MECHANIS 105636-2800

6. COUPLING PLATE 105662-1150

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 22.6(230)

13. NOZZLE-HOLDER 105031-4210

14. NOZZLE 105015-6620

15. NOZZLE SET

Include in #1:

106971-0382 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 624 9400618624

ZEXEL 106971-0382 1069710382

NISSAN-DIESEL 1670097079 1670097079

Zexel num

Bosch num

Firm num

Name

106971-0382

9 400 618 624

1670097079 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
RE10 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 10-9-4-3 -6-5-8-7 -2-1

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 10-9 deg. 45 44.5 45.5

Difference between angles 2
Cal 10-4 deg. 72 71.5 72.5

Difference between angles 3
Cal 10-3 deg. 117 116.5 117.5

Difference between angles 4
Cal 10-6 deg. 144 143.5 144.5

Difference between angles 5
Cal 10-5 deg. 189 188.5 189.5

Difference between angles 6
Cal 10-8 deg. 216 215.5 216.5

Difference between angles 7
Cal 10-7 deg. 261 260.5 261.5

Difference between angles 8
Cal 10-2 deg. 288 287.5 288.5

Difference between angles 9
Cal 10-1 deg. 333 332.5 333.5

Injection quantity adjustment

Adjusting point A

Rack position R1(10)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 107.2 106.2 108.2

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position R2(7.3)

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 11.3 9.3 13.3

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 750

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 950

Advance angle deg. 2.2 1.7 2.7

Timer adjustment_03

Pump speed r/min 1150

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Rack limit using stop lever: RA (3)Rack difference from N = N1
----------
DL=(R2-1)-0.2mm RA=(R1+0.6)+0.2mm N1=700r/min
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=(14deg)+-3deg b=14deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa
----------
aa=(R1+0.6)+0.2mm
----------
a=(12deg)+-5deg b=(31deg)+-5deg

Timing setting

(1)Pump vertical direction (2)Position of the coupling's key groove at the start of injection for the No. 10 cylinder. (3)- (4)-
----------

----------
a=(90deg)

Information:

PARTS NEEDED
Qty
Part Number Description
6 1R6573 GASKET
1 2941706 GASKET
6 2941788 SEAL
1 2941790 PIPE
1 2941791 PIPE
1 2941792 PIPE
1 2941793 PIPE
1 2941794 PIPE
1 2941795 PIPE
6 2941803 SEAL-O-RING
6 3264756 INJECTOR GP-F -G
1 3280972 SOFTWARE GP-ELEK
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
If your engine is experiencing a lack of power and/or black smoke emissions, complete the following actions:
- Replace the six fuel injectors at the time of repair. Replace the existing unit injectors with the new 326-4756 Fuel Injector Groups. Refer to KENR8106, Disassembly and Assembly, for removal/install procedure of the fuel injector groups.
- Flash the new engine 328-0972 Software Group. The new engine software will change the engine power and therefore it is needed to request a Factory Password before flashing.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-4000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
4001-6000 hrs,
61-90 mo 33.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 4.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.