106971-0320 ZEXEL 9 400 618 622 BOSCH INJECTION-PUMP ASSEMBLY 9400618622 1069710320 1679097016

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 618 622 9400618622

ZEXEL 106971-0320 1069710320

NISSAN-DIESEL 1679097016 1679097016

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Buy INJECTION-PUMP ASSEMBLY 106971-0320 zexel genuine, new aftermarket engine parts with delivery

Service parts 106971-0320 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106097-5470

3. GOVERNOR 105407-2590

4. SUPPLY PUMP 105237-6350

5. AUTOM. ADVANCE MECHANIS 105636-5130

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4760

11. Nozzle and Holder 1660097005

12. Open Pre:MPa(Kqf/cm2) 22.6{230}

13. NOZZLE-HOLDER 105031-4210

14. NOZZLE 105015-3440

15. NOZZLE SET

Include in #1:

106971-0320 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 622 9400618622

ZEXEL 106971-0320 1069710320

NISSAN-DIESEL 1679097016 1679097016

Zexel num

Bosch num

Firm num

Name

106971-0320

9 400 618 622

1679097016 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
RE10TA06 K 14CE INJECTION PUMP ASSY PE10P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 10-9-4-3 -6-5-8-7 -2-1

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 10-9 deg. 45 44.5 45.5

Difference between angles 2
Cal 10-4 deg. 72 71.5 72.5

Difference between angles 3
Cal 10-3 deg. 117 116.5 117.5

Difference between angles 4
Cal 10-6 deg. 144 143.5 144.5

Difference between angles 5
Cal 10-5 deg. 189 188.5 189.5

Difference between angles 6
Cal 10-8 deg. 216 215.5 216.5

Difference between angles 7
Cal 10-7 deg. 261 260.5 261.5

Difference between angles 8
Cal 10-2 deg. 288 287.5 288.5

Difference between angles 9
Cal 10-1 deg. 333 332.5 333.5

Injection quantity adjustment

Adjusting point A

Rack position 14.5

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 192.2 190.2 194.2

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 14.5

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 198.4 192.4 204.4

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.3+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 17.8 15.8 19.8

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 15.5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 215 205 225

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (700)

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 1150

Advance angle deg. 3 2.5 3.5

Timer adjustment_03

Pump speed r/min 1250

Advance angle deg. 3.5 3.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Damper spring setting: DL
----------
K=12 RAL=15.5+-0.1mm DL=6.8-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=13deg+-5deg b=32deg+-3deg c=34deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=55mm
----------
a=27deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=M a2=F r1=1150r/min r2=1150r/min Q1=192.2+-2mm3/st Q2=172.6+-2mm3/st c1=+-4% c2=+-4% a3=M a4=F r3=1185r/min r4=1150r/min

Information:

REM05-08
CAT® Reman
February 2005 APPEARANCE CHANGE TO CAT® REMAN DIFN NOZZLES Announcement The Caterpillar Remanufactured Products Group announces an appearance change on selected Cat Reman DIFN nozzles effective 02/04/05. In order to improve the salvage of DIFN nozzles, Cat Reman will begin using bodies for a third life on select DIFN nozzels. The current process allows for only one use. Effective on 02/04/05 they will begin machining the nozzle bodies to allow for a new tip to be pressed in. These nozzles will have the appearance of having a longer tip and shorter body. See pictures below. This change will not alter fit or performance in any way. Part Numbers Impacted
The table below lists part numbers impacted by this change.
Features and Benefits
Cat Remanufactured fuel nozzles offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured fuel nozzles. Cat Remanufactured fuel nozzles provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar® parts distribution system
Customer access regardless of location
Backed by Cat warranty
Consistent support
Core Acceptance Core Acceptance Criteria for Caterpillar Remanufactured fuel nozzles is simple, visual, and requires no special tools. Consult your Core Acceptance Guide for complete details. Warranty Please consult the appropriate warranty statement for your area. Core Management Please refer to the Caterpillar core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail. For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD00390, go to the Reman Dealer website https://reman.cat.com. If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
PELJ0505 CATERPILLAR® ?2005 Caterpillar