106971-0261 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069710261

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106971-0261 1069710261

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Buy INJECTION-PUMP ASSEMBLY 106971-0261 zexel genuine, new aftermarket engine parts with delivery

Service parts 106971-0261 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106097-5450

3. GOVERNOR 105487-0983

4. SUPPLY PUMP 105217-1730

5. AUTOM. ADVANCE MECHANIS 105636-1040

6. COUPLING PLATE 105662-0602

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5840

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 19.6(200)

13. NOZZLE-HOLDER 105031-4210

14. NOZZLE

105015-5450

15. NOZZLE SET

Include in #1:

106971-0261 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106971-0261 1069710261

Zexel num

Bosch num

Firm num

Name

106971-0261

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 10-9-4-3 -6-5-8-7 -2-1

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 10-9 deg. 45 44.5 45.5

Difference between angles 2
Cal 10-4 deg. 72 71.5 72.5

Difference between angles 3
Cal 10-3 deg. 117 116.5 117.5

Difference between angles 4
Cal 10-6 deg. 144 143.5 144.5

Difference between angles 5
Cal 10-5 deg. 189 188.5 189.5

Difference between angles 6
Cal 10-8 deg. 216 215.5 216.5

Difference between angles 7
Cal 10-7 deg. 261 260.5 261.5

Difference between angles 8
Cal 10-2 deg. 288 287.5 288.5

Difference between angles 9
Cal 10-1 deg. 333 332.5 333.5

Injection quantity adjustment

Adjusting point A

Rack position 10.3

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 107.2 106.2 108.2

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.7+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 11.9 9.9 13.9

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 600--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 550

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 1 0.5 1.5

Timer adjustment_04

Pump speed r/min 1150

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Rack limit using the stop lever: R1 (3)Damper spring setting (4)Variable speed specification: idling adjustment (5)Main spring setting (6)Set idle sub-spring
----------
DL=5.7-0.2mm R1=10.6+0.2mm
----------

Speed control lever angle

F:Full speed I:Idle
----------

----------
a=9.5deg+-5deg b=10deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=24.5deg+-5deg b=33deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Use the hole at R = bb
----------
aa=10.6+0.2mm bb=32mm
----------
a=27.5deg+-5deg b=2deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of the coupling's key groove at the start of injection for the No. 10 cylinder. (3)- (4)-
----------

----------
a=(90deg)

Information:

Features and Benefits
Reman short blocks expand the repair options available. When used with other
remanufactured products and reusable components from the core engine, short blocks help
lower dealer repair/rebuild cost and shorten turnaround time.
The 3500B short block is a fully assembled cylinder block with sequence valves, crankshaft,
cylinder pack groups, piston jets, camshaft bearings, and lifting eyes.
The short block does not include camshaft, cam access covers, or block side covers. The
short block may contain a remanufactured cylinder block, crankshaft, connecting rods, and
pistons. The cylinder liners, piston rings, camshaft bearings, and crankshaft bearings are
100% new components. The remanufactured components are remanufactured to factory
specifications using factory precision machine tools and proven processes.
Core Acceptance
Short blocks from 3500B diesel series machine and commercial engines that were built with
101-0829 Piston ? Rod Gp. are acceptable as core. Reference SELD0026 for the latest Short
Block Core Acceptance Criteria.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts
Information application describing all reman part/CAF and related information. Also refer to
other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes,
Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry,
CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to
properly manage core returns and monitor inspection performance. This information will be
available to all dealers worldwide after your CMIS 2 conversion date. In the meantime,
please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list
of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core
Management Systems & Operations Procedures (SELD0040), and Shipping Instructions
(SELD0039), go to the Reman website and click on Procedures and Policies (listed under
Reman Program Information).
Please note that 3500B short block core will be shipped to Lafayette address:
Caterpillar Inc.
3701 State Road 26 East
Lafayette, Indiana, 47905
U.S.A.
See "SHIPPING INSTRUCTIONS" (SELD0039) for more information.
If you have any questions regarding core return processing, feel free to call Corinth toll free
at (800) 537-2928. For assistance with technical questions, call the Peoria Reman
Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our E-mail
address--Reman_Help.
James E. Reynolds
Dept: 3500 Reman Engines
Location: 88-B21L
Phone: 765-448-2295
Fax: 765-448-5897