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106971-0254 ZEXEL 9 400 618 618 BOSCH INJECTION-PUMP ASSEMBLY 9400618618 1069710254 1670097074


 

Information injection-pump assembly

BOSCH 9 400 618 618 9400618618
ZEXEL 106971-0254 1069710254
NISSAN-DIESEL 1670097074 1670097074
106971-0254 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106971-0254 zexel genuine, new aftermarket engine parts with delivery

Service parts 106971-0254 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106097-5440
3. GOVERNOR 105306-0932
4. SUPPLY PUMP 105217-1850
5. AUTOM. ADVANCE MECHANIS 105636-2810
6. COUPLING PLATE 105662-1150
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5840
11. Nozzle and Holder 1660097019
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-4210
14. NOZZLE 105015-5450
15. NOZZLE SET

Include in #1:

106971-0254 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 618 9400618618
ZEXEL 106971-0254 1069710254
NISSAN-DIESEL 1670097074 1670097074


Zexel num
Bosch num
Firm num
Name
106971-0254 
9 400 618 618 
1670097074  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
RE10 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   10-9-4-3 -6-5-8-7 -2-1
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 10-9 deg.   45 44.5 45.5
Difference between angles 2
Cal 10-4 deg.   72 71.5 72.5
Difference between angles 3
Cal 10-3 deg.   117 116.5 117.5
Difference between angles 4
Cal 10-6 deg.   144 143.5 144.5
Difference between angles 5
Cal 10-5 deg.   189 188.5 189.5
Difference between angles 6
Cal 10-8 deg.   216 215.5 216.5
Difference between angles 7
Cal 10-7 deg.   261 260.5 261.5
Difference between angles 8
Cal 10-2 deg.   288 287.5 288.5
Difference between angles 9
Cal 10-1 deg.   333 332.5 333.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   107.2 106.2 108.2
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.7+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11.3 9.3 13.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   550
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1 0.5 1.5
Timer adjustment_03
Pump speed r/min   1150
Advance angle deg.   5.5 5 6
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106971-0254
N:Pump speed R:Rack position (mm) (1)Rack limit using the stop lever: R1 (2)Rack difference from N = N1 (3)Beginning of damper spring operation: DL
----------
R1=10.6+0.2mm N1=700r/min DL=5.7-0.2mm
----------

0000000901

Test data 106971-0254
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=17deg+-3deg

Stop lever angle

Test data 106971-0254
N:Pump normal S:Stop the pump. (1)Rack position = aa
----------
aa=10.6+0.2mm
----------
a=12deg+-5deg b=31deg+-5deg

Timing setting

Test data 106971-0254
(1)Pump vertical direction (2)Position of the coupling's key groove at the start of injection for the No. 10 cylinder. (3)- (4)-
----------

----------
a=(90deg)




Information:


PARTS NEEDED
Qty
Part Number Description
1 1523968 SEAL-O-RING
1 2258019 GASKET-PUMP-HSG
1 2258287 GASKET-COVER
1 2744962 PUMP GP-F INJ -B
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 3% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Replace failed injection pump with new pump.
Remove old pump using removal procedure as Disassembly and Assembly instruction SMCS 1251 - 011.
Install new Pump and replacement "O" Ring Seal as Disassembly and Assembly instruction SMCS 1251 - 012.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-2000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 3.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

Have questions with 106971-0254?





Group cross 106971-0254 ZEXEL

Nissan-Diesel 

106971-0250  

106971-0254 
 
1670097071 
INJECTION-PUMP ASSEMBLY
RE10
106971-0251  

106971-0254 
 
 
INJECTION-PUMP ASSEMBLY
RE10
106971-0252  
 
 
INJECTION-PUMP ASSEMBLY
106971-0253  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

106971-0254  
9 400 618 618 
1670097074 
INJECTION-PUMP ASSEMBLY
RE10
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