106971-0182 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069710182

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106971-0182 1069710182

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 106971-0182 zexel genuine, new aftermarket engine parts with delivery

Service parts 106971-0182 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106097-5520

3. GOVERNOR 105306-1022

4. SUPPLY PUMP 105217-6010

5. AUTOM. ADVANCE MECHANIS 105636-0750

6. COUPLING PLATE 105662-0602

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5360

11. Nozzle and Holder 16600-97018

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4210

14. NOZZLE 105015-4970

15. NOZZLE SET

Include in #1:

106971-0182 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106971-0182 1069710182

Zexel num

Bosch num

Firm num

Name

106971-0182

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 10-9-4-3 -6-5-8-7 -2-1

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 10-9 deg. 45 44.5 45.5

Difference between angles 2
Cal 10-4 deg. 72 71.5 72.5

Difference between angles 3
Cal 10-3 deg. 117 116.5 117.5

Difference between angles 4
Cal 10-6 deg. 144 143.5 144.5

Difference between angles 5
Cal 10-5 deg. 189 188.5 189.5

Difference between angles 6
Cal 10-8 deg. 216 215.5 216.5

Difference between angles 7
Cal 10-7 deg. 261 260.5 261.5

Difference between angles 8
Cal 10-2 deg. 288 287.5 288.5

Difference between angles 9
Cal 10-1 deg. 333 332.5 333.5

Injection quantity adjustment

Adjusting point A

Rack position 7.6

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 95 94 96

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 3.7+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 12.3 10.3 14.3

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 800--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 750

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 950

Advance angle deg. 2.2 1.7 2.7

Timer adjustment_04

Pump speed r/min 1150

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Rack limit using the stop lever: R1 (2)Beginning of damper spring operation: DL
----------
R1=9.1+0.2mm DL=2.9-0.2mm
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=12deg+-3deg b=19deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa
----------
aa=9.1+0.2mm
----------
a=8deg+-5deg b=27deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of the coupling's key groove at the start of injection for the No. 10 cylinder. (3)- (4)-
----------

----------
a=(90deg)

Information:

REM09-03
Reman
January 2009 CATERPILLAR REMAN ANNOUNCES AN APPEARANCE CHANGE TO CERTAIN MECHANICAL
UNIT FUEL INJECTORS
Announcement
The Caterpillar Reman Products Group introduces a new metal deposition process around the bracket for certain mechanical unit injectors. This new process will alter the appearance of the remanufactured mechanical unit injectors. Validation tests confirm the change will not alter quality, reliability, fit or performance.
Acceptable appearances with this new metal deposition process are as shown below (see figures 1 &2).
Effective January 2009, this appearance change will affect the following part numbers:
Features And Benefits
Cat? Reman Fuel Injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these remanufactured fuel injectors. Cat Reman Fuel Injectors provide immediate, off-the-shelf availability at a fraction of the new price.
Core Acceptance
The Core Acceptance Criteria for Caterpillar Reman Fuel Injectors is simple, visual, and does not require special tools. Consult your Unit Injectors - Mechanical Core Acceptance Criteria SELD0030-04 for complete details.
Warranty
Please consult the appropriate Cat parts warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all Cat Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website: catreman.cat.com.
If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Technical Help Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
PELJ0987 CATERPILLAR? ?2009 Caterpillar