106961-1434 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1069611434 1156015734

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 106961-1434 1069611434

ISUZU 1156015734 1156015734

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Service parts 106961-1434 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106096-9172

3. GOVERNOR 105488-9011

4. SUPPLY PUMP 105237-1940

5. AUTOM. ADVANCE MECHANIS 105687-0092

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6322

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 19.6(200)

13. NOZZLE-HOLDER 105031-1741

14. NOZZLE

105015-6250

15. NOZZLE SET

Include in #1:

106961-1434 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106961-1434 1069611434

ISUZU 1156015734 1156015734

Zexel num

Bosch num

Firm num

Name

106961-1434
106961-1435

1156015734 ISUZU

INJECTION-PUMP ASSEMBLY
12PC1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-9-8- 5-2-11-1 0-3-6-7-

Pre-stroke mm 4.4 4.37 4.43

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 15 14.75 15.25

Difference between angles 2
Cal 1-9 deg. 60 59.75 60.25

Difference between angles 3
Cal 1-8 deg. 75 74.75 75.25

Difference between angles 4
Cal 1-5 deg. 120 119.75 120.25

Difference between angles 5
Cyl.1-2 deg. 135 134.75 135.25

Difference between angles 6
Cal 1-11 deg. 180 179.75 180.25

Difference between angles 7
Cal 1-10 deg. 195 194.75 195.25

Difference between angles 8
Cal 1-3 deg. 240 239.75 240.25

Difference between angles 9
Cal 1-6 deg. 255 254.75 255.25

Difference between angles 10
Cal 1-7 deg. 300 299.75 300.25

Difference between angles 11
Cal 1-12 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point A

Rack position 8.2

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 101.4 99.9 102.9

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point D

Rack position 4.3+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 11 9.6 12.4

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Timer adjustment

Pump speed r/min 500+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1250

Advance angle deg. 5.5 5 6

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Damper spring does not operate. (2)Excess fuel setting for starting: SXL (3)Rack difference between N = N1 and N = N2
----------
SXL=11+0.2mm N1=1250r/min N2=500r/min
----------

Speed control lever angle

F:Full speed
----------

----------
a=7deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=36deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=60deg+-5deg b=73deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of "Z" mark at the No 1 cylinder's beginning of injection (governor side) (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(170deg)

Information:

Illustration 1 g00670863
CCM Cable requirements for Direct Connection to PC with 25 Pin Connector (1) PC with 25 pin RS-232C connector (2) 25 to 25 pin female to male cable (3) Null modem adapter (4) CCM with 25 pin RS-232C connectorIf the PC has a 9 pin RS-232C connector a 9 to 25 pin cable with a null modem adapter is required. Refer to Illustration 2.
Illustration 2 g00670882
CCM Cable Requirements for Direct Connection to PC with 9-Pin Connector (1) PC with 9 pin RS-232C connector (2) 9 to 25 pin cable (3) Null modem adapter (4) CCM with 25 pin RS-232C connectorThe null modem adapter connects the Data Transmit of one device to the Data Receive of the other device. The Null Modem adapter connects the Data Carrier Detect and the Data Terminal Ready pins in a similar manner. Cables are available from most personal computer suppliers.Note: Verify that the cables and null modem adapters are compatible with the specifications in Tables 1 and 2.
Table 1
25 PIN RS-232C PIN DEFINITIONS
Pin Number Description
2 Data Transmit (TX)
3 Data Receive (RX)
7 Ground
8 Data Carrier Detect (DCD)
20 Data Terminal Ready (DTR)
Table 2
9 PIN RS-232C PIN DEFINITIONS
Pin Number Description
1 Data Carrier Detect (DCD)
2 Data Receive (RX
3 Data Transmit (TX)
4 Data Terminal Ready (DTR)
5 Ground A 25 to 25 pin cable or a 9 to 25 pin cable is needed when the CCM is used with a modem. Refer to Illustrations 3 and 4. The type of cable will depend on the number of pins on the RS-232C connector of the PC.Note: Do not use a null modem adapter to connect a modem to the PC or the CCM.
Illustration 3 g00645279
CCM Cable Requirements for Modem Connection to PC with 9-Pin Connector (1) PC with 9 pin RS-232C connector (2) 9 to 25 pin cable (3) Modems that are connected by telephone lines (4) 25 to 25 pin cable (5) CCM with 25 pin RS-232C connector (6) Telephone line
Illustration 4 g00645341
CCM Cable Requirements for Modem Connection to PC with 25-Pin Connector (1) PC with 25 pin RS-232C connector (2) 25 to 25 pin cable (3) Modems that are connected by telephone lines (4) 25 to 25 pin cable (5) CCM with 25 pin RS-232C connector (6) Telephone line