106961-0284 ZEXEL 9 400 618 575 BOSCH INJECTION-PUMP ASSEMBLY 9400618575 1069610284 1671397018

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 618 575 9400618575

ZEXEL 106961-0284 1069610284

NISSAN-DIESEL 1671397018 1671397018

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Service parts 106961-0284 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106096-5171

3. GOVERNOR 105487-0851

4. SUPPLY PUMP 105217-1850

5. AUTOM. ADVANCE MECHANIS 105636-2760

6. COUPLING PLATE 105662-1150

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4880

11. Nozzle and Holder 1660097015

12. Open Pre:MPa(Kqf/cm2) 19.6(200)

13. NOZZLE-HOLDER 105031-4210

14. NOZZLE

105015-4530

15. NOZZLE SET

Include in #1:

106961-0284 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 575 9400618575

ZEXEL 106961-0284 1069610284

NISSAN-DIESEL 1671397018 1671397018

Zexel num

Bosch num

Firm num

Name

106961-0284

9 400 618 575

1671397018 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
RD10 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 10-9-4-3 -6-5-8-7 -2-1

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 10-9 deg. 45 44.5 45.5

Difference between angles 2
Cal 10-4 deg. 72 71.5 72.5

Difference between angles 3
Cal 10-3 deg. 117 116.5 117.5

Difference between angles 4
Cal 10-6 deg. 144 143.5 144.5

Difference between angles 5
Cal 10-5 deg. 189 188.5 189.5

Difference between angles 6
Cal 10-8 deg. 216 215.5 216.5

Difference between angles 7
Cal 10-7 deg. 261 260.5 261.5

Difference between angles 8
Cal 10-2 deg. 288 287.5 288.5

Difference between angles 9
Cal 10-1 deg. 333 332.5 333.5

Injection quantity adjustment

Adjusting point A

Rack position 11.6

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 105.1 104.1 106.1

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.9+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 13.1 11.1 15.1

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 600

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 750

Advance angle deg. 0.8

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_04

Pump speed r/min 1250+-25

Advance angle deg. 4 3.3 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Rack limit using the stop lever: R1 (4)Damper spring setting: DL (5)Main spring setting (6)Set idle sub-spring
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R1=11.6mm DL=5.6-0.2mm
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