106876-2050 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068762050 me441948


 

Information injection-pump assembly

ZEXEL 106876-2050 1068762050
MITSUBISHI ME441948 me441948
106876-2050 INJECTION-PUMP ASSEMBLY
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Cross reference number

ZEXEL 106876-2050 1068762050
MITSUBISHI ME441948 me441948


Zexel num
Bosch num
Firm num
Name
106876-2050 
106871-7250 
 
ME441948  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC9 * K 14CD PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1320
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.5
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   118 114.5 121.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.1+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   20 17 23
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.5)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   118 117 119
Basic   *
Fixing the lever   *
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   5 4.5 5.5
Timer adjustment_04
Pump speed r/min   (1150)
Advance angle deg.   6.5 6 7
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106876-2050
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (5)Damper spring setting
----------
RT=1 TH=2.3mm SXL=10.2+-0.1mm
----------

Speed control lever angle

Test data 106876-2050
F:Full speed
----------

----------
a=21deg+-5deg

0000000901

Test data 106876-2050
F:Full load I:Idle (1)Stopper bolt setting (2)Use the hole at R = aa
----------
aa=55mm
----------
a=10deg+-5deg b=26deg+-3deg

Stop lever angle

Test data 106876-2050
N:Engine manufacturer's normal use S:Stop the pump. (1)Drive side (2)Set the stopper bolt (apply red paint). (3)Rack position = aa (4)Rack position bb (5)Use the hole above R = cc (6)Free (at shipping)
----------
aa=4-0.5mm bb=11.7mm cc=36mm
----------
a=43deg+7deg-5deg b=21.5deg+-5deg c=(10.5deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5.6+-0.1mm
----------

0000001601 RACK SENSOR

Test data 106876-2050
V1:Supply voltage V2f:Full side output voltage V2i:Idle side output voltage (A) Black (B) Yellow (C) Red (D) Trimmer (E): Shaft (F) Nut (G) Load lever 1. Load sensor adjustment (1)Connect as shown in the above diagram and apply supply voltage V1. (2)Hold the load lever (G) against the full side. (3)Turn the shaft so that the voltage between (A) and (B) is V2. (4)Hold the load lever (G) against the idle side. (5)Adjust (D) so that the voltage between (A) and (B) is V2i. (6)Repeat the above adjustments. (7)Tighten the nut (F) at the point satisfying the standards. (8)Hold the load lever against the full side stopper and the idle side stopper. (9)At this time, confirm that the full side output voltage is V2f and the idle side output voltage is V2i.
----------
V1=5+-0.02V V2f=0.15+0.03V V2i=2.35-0.03V
----------

Timing setting

Test data 106876-2050
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




Information:

Aftermarket deviceA device or accessory installed by the customer after the vehicle is delivered.Air-To-Air Aftercooler (ATAAC)A means of cooling intake air after the turbocharger, using ambient air for cooling. The intake air is passed through an aftercooler (heat exchanger) mounted in front of the radiator before going to the intake manifold.Alternating Current (AC)The type of current where the direction of current flow changes (alternates) regularly and constantly.American Wire Gauge (AWG)A measure of the diameter (and therefore the current carrying ability) of electrical wire. The smaller the AWG number, the larger the wire.Before Top Dead Center (BTDC) or Before Top Center (BTC)The 180° of crankshaft rotation before the piston reaches Top Dead Center (normal direction of rotation).Boost Pressure SensorThis sensor measures inlet manifold air pressure and sends a signal to the ECM.Bypass CircuitA circuit, usually temporary, to substitute for an existing circuit, typically for test purposes.CalibrationAs used here, is an electronic adjustment of a sensor signal.Cruise Control RangeThe range that the cruise control can operate within. Usually limited to the speed range anticipated on the open road.CodeSee Diagnostic Code.Customer Specified ParameterA Parameter that can be changed and whose value is set by the customer. Protected by Customer Passwords.Data LinkAn electrical connection for communication with other microprocessor based devices that are compatible with the American Trucking Association and SAE Standard such as, trip recorders, electronic dashboards, and maintenance systems. The Data Link is also the communication medium used for programming and troubleshooting with Caterpillar service tools.Desired RPMAn input to the electronic governor within the ECM. The electronic governor uses inputs from the Throttle Position Sensor, Engine Speed Sensor, Cruise Control, and Customer Parameters to determine "Desired RPM".Desired Timing Advance ("Des Timing Adv" on ECAP)The injection timing advance calculated by the ECM as required to meet emission and performance specifications.Diagnostic CodeSometimes referred to as a "fault code", it is an indication of a problem or event in the 3176 System.Diagnostic LampSometimes referred to as the "check engine light", it is used to warn the operator of the presence of an active diagnostic code.Digital Diagnostic Tool (DDT)A Caterpillar Electronic Service Tool used for programming and diagnosing of the 3176 System.Direct CurrentThe type of current where the direction of current flow is consistently in one direction only.Duty CycleSee Pulse Width Modulation.Electronic Control Analyzer and Programmer (ECAP)A Caterpillar Electronic Service Tool used for programming and diagnosing a variety of electronic controls. An ECAP is needed for advanced diagnostic and programming functions not possible with a DDT.Electronic Control Module (ECM)The engine control computer that provides power to the 3176 electronics, monitors 3176 inputs and acts as a governor to control engine rpm.Electronic Engine Control (3176)The complete electronic system that monitors and controls engine operation under all conditions.Electronically Controlled Unit InjectorThe injection pump which is a mechanically actuated, electronically controlled unit injector combining the pumping, electronic fuel metering and injecting elements in a single unit.Engine Speed/Timing SensorProvides a Pulse Width Modulated Signal to the ECM, which the ECM interprets as crankshaft position and engine speed.Estimated Dynamic

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