106876-2041 ZEXEL 9 400 618 534 BOSCH INJECTION-PUMP ASSEMBLY 9400618534 1068762041 me441240


 

Information injection-pump assembly

BOSCH 9 400 618 534 9400618534
ZEXEL 106876-2041 1068762041
MITSUBISHI ME441240 me441240
106876-2041 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH 9 400 618 534 9400618534
ZEXEL 106876-2041 1068762041
MITSUBISHI ME441240 me441240


Zexel num
Bosch num
Firm num
Name
106876-2041 
9 400 618 534 
ME441240  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC9TC K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-4620
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   161 158 164
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Boost pressure kPa   61.3 61.3
Boost pressure mmHg   460 460
Injection quantity adjustment_02
Adjusting point   B
Rack position   5.6+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   15.5 12.9 18.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-1.3
Boost pressure kPa   21.3 20 22.6
Boost pressure mmHg   160 150 170
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(11.3)
Boost pressure kPa   48 41.3 54.7
Boost pressure mmHg   360 310 410
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   0.5 0 1
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   1 1 1
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106876-2041
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque spring does not operate. (4)Excess fuel lever setting: EXL (at boost pressure 0) (5)Main spring setting (6)Set idle sub-spring (7)Boost compensator stroke: BCL (8)At delivery
----------
K=15 EXL=13++mm BCL=1.3+-0.1mm
----------

Speed control lever angle

Test data 106876-2041
F:Full speed I:Idle (1)Stopper bolt setting (2)At delivery
----------

----------
a=(11.5deg)+-5deg b=(28.5deg)+-5deg c=(2deg)

Stop lever angle

Test data 106876-2041
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=19deg+-5deg b=46deg+-5deg

0000001101

Test data 106876-2041
N:Normal B:When boosted (1)Rack position = at least aa (speed = bb; at boost pressure 0)
----------
aa=13mm bb=0r/min
----------
a=(10deg) b=(15deg)

Timing setting

Test data 106876-2041
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(40deg)




Information:

P-302: Boost Pressure Sensor Calibration
The 3176 Boost Pressure Sensor must be calibrated for a zero boost condition with the engine OFF. Calibration is accomplished electronically without need for manual adjustments.The sensor must be recalibrated whenever the transducer module or ECM has been replaced. Incorrect sensor calibration may result in poor engine response or a Diagnostic Code 25 (Boost Pressure Sensor Fault) or a Diagnostic Code 42 (Check Sensor Calibration).Calibration Procedure:
1. Start engine and warm up to normal operating temperature, then turn key OFF.2. Turn key ON (engine off). The sensor will not calibrate if the engine is running.3. Select the Boost Sensor Calibration screen on the ECAP or DDT (see the Special Instructions included with the ECAP or DDT).4. Wait several seconds for the automatic calibration to occur. The screen will display "Calibrated" when finished.5. If the boost pressure sensor will not calibrate, follow P-225: Boost Pressure Sensor Test.P-303: Throttle Position Sensor Adjustment
The Throttle Position Sensor (TPS) is used to provide a throttle signal to the Electronic Control Module (ECM).Sensor output is a constant frequency signal whose pulse width varies with throttle position. This output signal is referred to as either "Duty Cycle" or a "Pulse Width Modulated (PWM)" signal and is expressed as a percentage. When correctly adjusted, the "Remote Mounted" TPS will produce a "Duty Cycle" signal of 15% to 20% at the low idle throttle position and 80% to 85% at the maximum throttle position. The "Pedal Mounted" TPS will produce a "Duty Cycle" of 10% to 22% at the low idle throttle position and 75% to 90% at the high idle throttle position. This signal is translated by the ECM into a "THROTTLE POSITION" signal of 3% at low idle and 100% at full throttle. Always use "DUTY CYCLE" for sensor adjustment.The Throttle Position Sensor may be one of two types. The "Remote-Mounted" TPS is about the size of a soft drink can and is connected to the throttle pedal by OEM-supplied linkage. It requires adjustment for correct operation (explained in this procedure). The "Pedal-Mounted" TPS is mounted directly to a specific style of throttle pedal and requires no adjustment, and in fact can not be adjusted (this procedure NOT needed). Both sensors provide the same type of signal to the ECM. Step 1. Inspect Throttle LinkageInspect the throttle linkage for loose, bent, broken, missing, or worn components. Also check for interference with the linkage or spring. The throttle linkage should work smoothly without excessive drag and return to a low idle position without assistance in less than 1 second. Repair linkage if needed.Step 2. Adjust At Low Idle PositionA. With key OFF-* Install the 40-Pin Breakout 'T' on the Vehicle Connector (J7/P7).* Connect Pulse Width Modulation Probe (from ECAP/DDT) to the Throttle Signal (Pin 40) of the Breakout 'T'. New Service Program Modules (SPM) allow the "Throttle Duty Cycle" to be read directly from the ECM without using the Pulse Width Modulation Probe. With the new SPM installed on the ECAP,

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