Information injection-pump assembly
BOSCH
9 400 611 032
9400611032
ZEXEL
106873-7134
1068737134
MITSUBISHI
ME161704
me161704
Rating:
Service parts 106873-7134 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME161933
12.
Open Pre:MPa(Kqf/cm2)
15.7{160}/24.5{250}
14.
NOZZLE
Include in #1:
106873-7134
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
9 400 611 032
9400611032
ZEXEL
106873-7134
1068737134
MITSUBISHI
ME161704
me161704
Zexel num
Bosch num
Firm num
Name
9 400 611 032
ME161704 MITSUBISHI
INJECTION-PUMP ASSEMBLY
8M20 K 14CD INJECTION PUMP ASSY PE8P PE
8M20 K 14CD INJECTION PUMP ASSY PE8P PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8250
Bosch type code
1 688 901 101
Nozzle
105780-0120
Bosch type code
1 688 901 990
Nozzle holder
105780-2190
Opening pressure
MPa
20.7
Opening pressure
kgf/cm2
211
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
131425-0220
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-2-7-3-
4-5-6-8
Pre-stroke
mm
3.9
3.85
3.95
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5
Cyl.1-2 deg. 45 44.5 45.5
Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5
Cal 1-7 deg. 90 89.5 90.5
Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5
Cal 1-3 deg. 135 134.5 135.5
Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5
Cal 1-5 deg. 225 224.5 225.5
Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5
Cal 1-6 deg. 270 269.5 270.5
Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5
Cal 1-8 deg. 315 314.5 315.5
Injection quantity adjustment
Adjusting point
-
Rack position
12.6
Pump speed
r/min
700
700
700
Each cylinder's injection qty
mm3/st.
142
137.7
146.3
Basic
*
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_02
Adjusting point
Z
Rack position
8+-0.5
Pump speed
r/min
445
445
445
Each cylinder's injection qty
mm3/st.
16.5
14
19
Fixing the rack
*
Standard for adjustment of the maximum variation between cylinders
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
R1(12.6)
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
142
141
143
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
B
Rack position
R1+1.05
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
140
136
144
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
C
Rack position
(R1-0.8)
Pump speed
r/min
500
500
500
Average injection quantity
mm3/st.
138
134
142
Fixing the lever
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Torque cam stamping: T1
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Air cylinder ON
(4)Air cylinder OFF
(5)Damper spring setting
----------
T1=AC95
----------
----------
T1=AC95
----------
Timer adjustment
(1)Adjusting range
(2)Step response time
(N): Speed of the pump
(L): Load
(theta) Advance angle
(Srd1) Step response time 1
(Srd2) Step response time 2
1. Adjusting conditions for the variable timer
(1)Adjust the clearance between the pickup and the protrusion to L.
----------
L=1-0.2mm N2=800r/min C2=(10deg) t1=2.5--sec. t2=2.5--sec.
----------
N1=750++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=10+-0.3deg R01=0/4load R02=4/4load
----------
L=1-0.2mm N2=800r/min C2=(10deg) t1=2.5--sec. t2=2.5--sec.
----------
N1=750++r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=10+-0.3deg R01=0/4load R02=4/4load
Speed control lever angle
F:Full speed
I:Idle
(1)Use the hole at R = aa
(2)Stopper bolt set position 'H'
(3)When air cylinder ON.
(4)When air cylinder OFF.
(5)Viewed from feed pump side.
----------
aa=37.5mm
----------
a=(16deg) b=35deg+-3deg c=30deg+-5deg
----------
aa=37.5mm
----------
a=(16deg) b=35deg+-3deg c=30deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Use the hole at R = aa
(2)Set the stopper bolt so that speed = bb and rack position = cc. (Confirm non-injection.)
(3)Normal engine position (Rack position corresponding to dd)
----------
aa=54mm bb=1100r/min cc=3.5+-0.3mm dd=18mm
----------
a=41deg+-5deg b=5.5deg+-5deg c=(31deg)
----------
aa=54mm bb=1100r/min cc=3.5+-0.3mm dd=18mm
----------
a=41deg+-5deg b=5.5deg+-5deg c=(31deg)
0000001501 MICRO SWITCH
Adjustment of the micro-switch
Adjust the bolt to obtain the following lever position when the micro-switch is ON.
(1)Speed N1
(2)Rack position Ra
----------
N1=325r/min Ra=7.9+-0.1mm
----------
----------
N1=325r/min Ra=7.9+-0.1mm
----------
0000001601 RACK SENSOR
(VR) measurement voltage
(I) Part number of the control unit
(G) Apply red paint.
(H): End surface of the pump
1. Rack sensor adjustment (-0620)
(1)Fix the speed control lever at the full position
(2)Set the speed to N1 r/min.
(If the boost compensator is provided, apply boost pressure.)
(3)Adjust the bobbin (A) so that the rack sensor's output voltage is VR+-0.01.
(4)At that time, rack position must be Ra.
(5)Apply G at two places.
Connecting part between the joint (B) and the nut (F)
Connecting part between the joint (B) and the end surface of the pump (H)
----------
N1=1100r/min Ra=R1(12.6)+1.05mm
----------
----------
N1=1100r/min Ra=R1(12.6)+1.05mm
----------
0000001701 AIR CYLINDER
<A> stopper bolt
<B> stopper bolt
<C> stopper bolt
(a) lever
(b) air cylinder
(c) speed lever
(d) Nut
(e) nut
(f) lever
(g) nut
1. Stopper bolt <A> adjustment method
(1)When air cylinder pressure is P1, set the gap between the lever (a) and the air cylinder (b) to L1.
(2)Confirm that the speed lever (c) operates between idling and full speed.
(3)Fix stopper bolt <A> using nut (d).
2. Stopper bolt <B> adjustment method.
(1)At air cylinder pressure P2, pump speed N1 and rack position is R1, adjust stopper bolt (B) so that the speed lever (c) is in the stop position.
(2)Turn the stopper bolt (c) so that the clearance between lever (a) and lever (f) is L2, then fix using nut (g).
(3)Move the lever (a) several times and fix stopper bolt <B> using the nut (e).
(4)Tightening torque T1 for nuts (d), (e) and (g)
----------
L1=1+0.5mm L2=0~1.5mm P1=0kPa(0kgf/cm2) P2=686+98kpa(7+1kgf/cm2) N1=530r/min R1=8.2+-0.1mm T1=4.9~6.86N-m(0.5~0.7kgf-m)
----------
----------
L1=1+0.5mm L2=0~1.5mm P1=0kPa(0kgf/cm2) P2=686+98kpa(7+1kgf/cm2) N1=530r/min R1=8.2+-0.1mm T1=4.9~6.86N-m(0.5~0.7kgf-m)
----------
Timing setting
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=6deg
----------
a=(50deg)
----------
aa=6deg
----------
a=(50deg)
Information:
U.S.A. and Canada
When a problem arises concerning the sale, operation or service of your engine, it will normally be handled by the dealer in your area. The service facility nearest you can be located twenty-four hours a day by calling: 1-800-447-4986.Your satisfaction is a primary concern to Caterpillar and its dealers. If you have a problem that has not been handled to your complete satisfaction, we suggest the steps that follow.Step One
Discuss your problem with a member of management from the dealership.Step Two
When it appears that your problem cannot be readily resolved at the dealer level without additional assistance, use the above telephone number and ask to talk to a Field Service Coordinator. Regular Monday through Friday business hours are from 8:00 a.m. to 4:30 p.m. Central Standard Time (CST).Step Three
If you are still not satisfied, present the engine matter in writing to:Caterpillar Inc.
Manager, Customer Service, Engine Division
Mossville Bldg. A
P.O. Box 600
Peoria, Illinois 61552-0600
When contacting the Manager, Customer Service, please keep in mind that ultimately your problem will likely be resolved at the dealership, using their facilities, equipment, and personnel. Therefore, it is suggested that you follow the above steps in sequence when experiencing a problem.Outside of the U.S.A. and Canada
If a problem arises outside of the U.S.A. and Canada, and cannot be resolved at the dealer level, contact the appropriate Caterpillar subsidiary office.Australia and New Zealand
Caterpillar of Australia Ltd.
1 Caterpillar Drive
Private Mail Bag 4
Tullamarine, Victoria 3043
Australia
Phone: (03) 9339-9333
Fax: (03) 9335-3366
Brazil, Bolivia, and Paraguay
Caterpillar Brasil, Ltda.
Edificio Brasil Interpart
Rua Guararapes, 2064-5 andar, conjunto 2
CEP 04561-004, Sao Paulo, SP
Brasil
Phone: (55) 11-5505-3388
Fax: (55) 11-5505-1647
Central America and Caribbean
Caterpillar Americas Co.
300 South Pine Island Road, Suite 308
Plantation, Florida 33324
U.S.A.
Phone: (954) 472-8204
Fax: (954) 472-4967
China
Caterpillar China Ltd.
One Pacific Place
88 Queensway, Level 8
G.P.O. Box 3069
Hong Kong
Phone: 852-2848-0333
Fax: 852-2848-0440
Ecuador, Colombia, Venezuela, Guyana, and Suriname
Caterpillar Americas Co.
300 South Pine Island Road, Suite 308
Plantation, Florida 33324
U.S.A.
Phone: (954) 475-7202 or 475-7203
Fax: (954) 474-9791
Europe, Africa, and Middle East
Caterpillar Overseas S.A.
76 Route de Frontenex
P.O. Box 6000
1211 Geneva 6
Switzerland
Phone: (22) 849-4444
Fax: (22) 849-4544
Far East
Caterpillar Asia Pte. Ltd.
7 Tractor Road
Jurong, Singapore 627968
Republic of Singapore
Phone: 65-662-8333
Fax: 65-662-8302
Japan
Caterpillar Mitsubishi Ltd.
3700, Tana, Sagamihara-shi
Kanagawa-ken, 229
Japan
Phone: Sagamihara (427) 62-2112
Fax: (427) 62-8542
Mexico
Grupo Financiero Caterpillar Mexico, S.A. de C.V.
Primer piso del Arco Oriente de Arco Bosques
Coporativa,
Bosques del Alisos 45A
Bosques de Las Lomas
Mexico, D.F. 05120
Phone (From within Mexico): 915-259-3389 or
259-3436
Phone (From within the U.S.A.): 011-525-259-3389 or
259-3436
Fax: (309) 675-5364
Peru, Chile, Argentina, and Uruguay
Caterpillar Americas Co.
Edificio Torre Santa Maria
Av. Los Conquistadores 1700
Piso 22B, Oficina B
Santiago, Chile
Phone: (011-562) 231-6354 or 231-0160
Fax: (011-562) 231-0159
When a problem arises concerning the sale, operation or service of your engine, it will normally be handled by the dealer in your area. The service facility nearest you can be located twenty-four hours a day by calling: 1-800-447-4986.Your satisfaction is a primary concern to Caterpillar and its dealers. If you have a problem that has not been handled to your complete satisfaction, we suggest the steps that follow.Step One
Discuss your problem with a member of management from the dealership.Step Two
When it appears that your problem cannot be readily resolved at the dealer level without additional assistance, use the above telephone number and ask to talk to a Field Service Coordinator. Regular Monday through Friday business hours are from 8:00 a.m. to 4:30 p.m. Central Standard Time (CST).Step Three
If you are still not satisfied, present the engine matter in writing to:Caterpillar Inc.
Manager, Customer Service, Engine Division
Mossville Bldg. A
P.O. Box 600
Peoria, Illinois 61552-0600
When contacting the Manager, Customer Service, please keep in mind that ultimately your problem will likely be resolved at the dealership, using their facilities, equipment, and personnel. Therefore, it is suggested that you follow the above steps in sequence when experiencing a problem.Outside of the U.S.A. and Canada
If a problem arises outside of the U.S.A. and Canada, and cannot be resolved at the dealer level, contact the appropriate Caterpillar subsidiary office.Australia and New Zealand
Caterpillar of Australia Ltd.
1 Caterpillar Drive
Private Mail Bag 4
Tullamarine, Victoria 3043
Australia
Phone: (03) 9339-9333
Fax: (03) 9335-3366
Brazil, Bolivia, and Paraguay
Caterpillar Brasil, Ltda.
Edificio Brasil Interpart
Rua Guararapes, 2064-5 andar, conjunto 2
CEP 04561-004, Sao Paulo, SP
Brasil
Phone: (55) 11-5505-3388
Fax: (55) 11-5505-1647
Central America and Caribbean
Caterpillar Americas Co.
300 South Pine Island Road, Suite 308
Plantation, Florida 33324
U.S.A.
Phone: (954) 472-8204
Fax: (954) 472-4967
China
Caterpillar China Ltd.
One Pacific Place
88 Queensway, Level 8
G.P.O. Box 3069
Hong Kong
Phone: 852-2848-0333
Fax: 852-2848-0440
Ecuador, Colombia, Venezuela, Guyana, and Suriname
Caterpillar Americas Co.
300 South Pine Island Road, Suite 308
Plantation, Florida 33324
U.S.A.
Phone: (954) 475-7202 or 475-7203
Fax: (954) 474-9791
Europe, Africa, and Middle East
Caterpillar Overseas S.A.
76 Route de Frontenex
P.O. Box 6000
1211 Geneva 6
Switzerland
Phone: (22) 849-4444
Fax: (22) 849-4544
Far East
Caterpillar Asia Pte. Ltd.
7 Tractor Road
Jurong, Singapore 627968
Republic of Singapore
Phone: 65-662-8333
Fax: 65-662-8302
Japan
Caterpillar Mitsubishi Ltd.
3700, Tana, Sagamihara-shi
Kanagawa-ken, 229
Japan
Phone: Sagamihara (427) 62-2112
Fax: (427) 62-8542
Mexico
Grupo Financiero Caterpillar Mexico, S.A. de C.V.
Primer piso del Arco Oriente de Arco Bosques
Coporativa,
Bosques del Alisos 45A
Bosques de Las Lomas
Mexico, D.F. 05120
Phone (From within Mexico): 915-259-3389 or
259-3436
Phone (From within the U.S.A.): 011-525-259-3389 or
259-3436
Fax: (309) 675-5364
Peru, Chile, Argentina, and Uruguay
Caterpillar Americas Co.
Edificio Torre Santa Maria
Av. Los Conquistadores 1700
Piso 22B, Oficina B
Santiago, Chile
Phone: (011-562) 231-6354 or 231-0160
Fax: (011-562) 231-0159