106873-7070 ZEXEL 9 400 618 466 BOSCH INJECTION-PUMP ASSEMBLY 9400618466 1068737070 me161464

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 618 466 9400618466

ZEXEL 106873-7070 1068737070

MITSUBISHI ME161464 me161464

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Service parts 106873-7070 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106080-5670

3. GOVERNOR 105489-4670

4. SUPPLY PUMP 105237-4230

5. AUTOM. ADVANCE MECHANIS 105681-1100

6. COUPLING PLATE 105663-0390

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7411

11. Nozzle and Holder ME160666

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}

13. NOZZLE-HOLDER 105030-4451

14. NOZZLE

105015-9400

15. NOZZLE SET

Include in #1:

106873-7070 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 466 9400618466

ZEXEL 106873-7070 1068737070

MITSUBISHI ME161464 me161464

Zexel num

Bosch num

Firm num

Name

106873-7070

9 400 618 466

ME161464 MITSUBISHI

INJECTION-PUMP ASSEMBLY
8M20 K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-9320

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 4.4 4.37 4.43

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.75 45.25

Difference between angles 2
Cal 1-7 deg. 90 89.75 90.25

Difference between angles 3
Cal 1-3 deg. 135 134.75 135.25

Difference between angles 4
Cal 1-4 deg. 180 179.75 180.25

Difference between angles 5
Cal 1-5 deg. 225 224.75 225.25

Difference between angles 6
Cal 1-6 deg. 270 269.75 270.25

Difference between angles 7
Cal 1-8 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point -

Rack position 10.1

Pump speed r/min 650 650 650

Each cylinder's injection qty mm3/st. 147.5 143.1 151.9

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point C

Rack position 6.2+-0.5

Pump speed r/min 225 225 225

Each cylinder's injection qty mm3/st. 19 16.1 21.9

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.1)

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 147.5 146.5 148.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+1

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 166 162 170

Fixing the lever *

Injection quantity adjustment_05

Adjusting point E

Rack position 12.2+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 180 160 200

Fixing the lever *

Remarks
Startup boost setting

Timer adjustment

Pump speed r/min 900--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 850

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 4.5 4 5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (N = N1) (5)Damper spring setting
----------
RT=0.8 TH=2.8mm SXL=12.2+-0.1mm N1=100r/min
----------

Speed control lever angle

F:Full speed
----------

----------
a=(15.5deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=29.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Drive side (2)Rack position aa (pump speed bb r/min ) (3)Use the hole above R = cc
----------
aa=4-0.5mm bb=1100r/min cc=28mm
----------
a=41deg+-5deg b=56deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5.7+-0.1mm
----------

0000001601 GOVERNOR TORQUE CONTROL

Dr:Torque control stroke (A): Without torque control spring capsule 1. Adjustment procedures (1)Procedure is the same as that for the RFD (former type), except that the positive torque control stroke must be determined at the full lever setting. 2. Procedures for adjustment (1)Remove the torque control spring capsule. (2)Operate the pump at approximately N1. (End of idling spring operation < N1.) (3)Tilt the lever to the full side. (4)Set so that R = RF. (5)Increase the speed by pushing in the screw (attached to the bracket on the rear of the tension lever) through the adjusting window. (6)Adjust so that the torque control stroke Dr1 can be obtained. (7)Align N2 and N3 with the torque control spring capsule. 3. Final confirmation (1)After final confirmation, temporarily set the load lever to N = N1, R = idling position. (2)From this condition, increase speed to N = N4. (3)Confirm that positive torque control stroke is Dr2.
----------
N1=500r/min N2=(750)r/min N3=(1020)r/min N4=1100r/min RF=10.1mm Dr1=1mm Dr2=0+0.3mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(40deg)

Information:

Lubricant Information
Certain abbreviations follow Society of Automotive Engineers (SAE) J754 nomenclature and some classifications follow SAE J183 abbreviations. SPC is a Caterpillar designation for special synthetic oils, that do not contain viscosity improvers. The MIL-L-46167A specification is U.S.A. Military Specifications.The definitions other than Caterpillar's will be of assistance in purchasing lubricants. Recommended oil viscosities can be found in the Lubricant Viscosities chart in the Maintenance Section.Grease is classified by the National Lubricating Grease Institute (NLGI) based on American Society of Testing & Materials (ASTM D217-68) Worked Penetration characteristics which are given a defined consistency number.Engine Lubricant Specification
Caterpillar has an oil formulation to provide maximum performance and life for your on-highway diesel truck engine. Cat Engine Oils are offered in appropriate viscosity grades to meet the performance and ambient temperature requirements for diesel truck engines.Caterpillar Oil
Caterpillar recommends the following specification to achieve the maximum engine life and performance with your on-highway diesel truck engine.* Caterpillar Engine Oil Cat Diesel Engine Oil-DEO (CF-4)Caterpillar Engine Oil-DEO (CF-4) Part Numbers
The DEO (CF-4) oil is blended in viscosity grades of SAE 10W30 and 15W40. Multi-grade oils lower oil consumption compared to single grades. This oil is also qualified as American Petroleum Institute (API) SG which allows its use in gasoline engine applications requiring this performance rating. Cat Engine Oil is currently offered by Caterpillar for continued refill use. Consult Caterpillar to obtain this oil.Commercial Oils
If oils other than Cat oils are to be used, the following oil specifications provide guidelines for the selection of commercial products.* All oils do not perform equally. Caterpillar recommends the use of API CF-4 performance oil, which has sufficient TBN for fuels with less than 0.5% sulfur. This section assumes a SUPERIOR QUALITY API CF-4 lube oil is used. A lower quality lube oil would require that the oil change intervals be reduced accordingly. * API specifications CF-4, CF-4/SF, or CF-4/SGIf API CF-4 oils are not available, the API CE, CE/SF, or CE/SG may be used with shortened oil change intervals as determined by close monitoring of oil condition with Scheduled Oil Sampling (S O S) and infrared analysis.
Failure to follow the commercial oil recommendation for API CF-4 performance oils can cause shortened engine life due to piston carbon deposits, liner bore polish and/or abnormally higher increasing oil consumption.
If API CF-4 or CE oils are NOT AVAILABLE, use local oils of proper viscosity ONLY if oil change interval is shortened to 5000 km (3,100 miles). The oil change interval must also be adjusted by using ROAD CONDITION FACTORS listed in the Maintenance Schedule.Additional Notes
The percentage of sulfur in the fuel will affect the engine oil and oil change interval recommendations. For fuel sulfur effects, the Infrared Analysis and the ASTM D2896 procedure can be used to evaluate the residual neutralization properties of an engine oil. The sulfur products formation depends on the fuel sulfur content, oil formulation, crankcase blowby, engine operating conditions and ambient temperature. Refer to Sulfur topic in the Fuel Specification section of this Manual for