106873-7030 ZEXEL F 019 Z10 132 BOSCH INJECTION-PUMP ASSEMBLY f019z10132 1068737030

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 019 Z10 132 f019z10132

ZEXEL 106873-7030 1068737030

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Service parts 106873-7030 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106080-5590

3. GOVERNOR 105489-4590

4. SUPPLY PUMP 105207-1140

5. AUTOM. ADVANCE MECHANIS 105681-0921

6. COUPLING PLATE 105663-0390

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7972

11. Nozzle and Holder ME091276

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}

13. NOZZLE-HOLDER 105030-5000

14. NOZZLE

105015-9440

15. NOZZLE SET

Include in #1:

106873-7030 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 132 f019z10132

ZEXEL 106873-7030 1068737030

Zexel num

Bosch num

Firm num

Name

106873-7030
106873-7031

F 019 Z10 132

INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-1320

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-7-3- 4-5-6-8

Pre-stroke mm 4.8 4.75 4.85

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 45 44.5 45.5

Difference between angles 2
Cal 1-7 deg. 90 89.5 90.5

Difference between angles 3
Cal 1-3 deg. 135 134.5 135.5

Difference between angles 4
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 5
Cal 1-5 deg. 225 224.5 225.5

Difference between angles 6
Cal 1-6 deg. 270 269.5 270.5

Difference between angles 7
Cal 1-8 deg. 315 314.5 315.5

Injection quantity adjustment

Adjusting point -

Rack position 10.6

Pump speed r/min 650 650 650

Each cylinder's injection qty mm3/st. 129.5 125.6 133.4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point C

Rack position 6.2+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 17.5 14.9 20.1

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.6)

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 129.5 128.5 130.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.05

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 133.5 129.5 137.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 135 95 175

Fixing the lever *

Remarks
After startup boost setting

Timer adjustment

Pump speed r/min 900--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 850

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 4.5 4 5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (5)Damper spring setting
----------
RT=0.8 TH=1.8mm SXL=(R1+1.2)+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=(22.5deg)+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=37.5deg+-3deg

Stop lever angle

S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Free (at delivery) (4)Drive side
----------
aa=4.1-0.5mm
----------
a=10.5deg+-5deg b=55.5deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5.6+-0.1mm
----------

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(40deg)

Information:

Caterpillar Reference Material
Oil
SEBD0640 Oil and Your EngineSEBU6310 EMA Engine Oil Data BookPEDP7105 Scheduled Oil SamplingPEDP7122 Question & Answer BookletPEHP0002 Cat Molybdenum Grease (MPGM)PEHP0003 Cat Lithium Grease (MPGL)PEHP0017 Cat Special Purpose Grease (SPG)PEHP1020 Cat Diesel Engine Oil (CF-4) Data Sheet (North America)PEHP1026 Cat Diesel Engine Oil (CF-4) Data Sheet (International)PEHP6001 How to Take a Good Oil SamplePEWP9733 Cat Fluids SelectorFuel
SEBD0717 Diesel Fuels and Your EngineSEHS7067 Fuels for Caterpillar Diesel EnginesLEKQ3363 Caterpillar Engine Data Sheet 60.1(Fuels Recommended For Use In Caterpillar Truck Engines)Coolant
SEBD0518 Know Your Cooling SystemSEBD0970 Coolant and Your EngineService Manauls
SEBR0514 Low Emission SystemSENR5105 3176 ATAAC Truck Engine Service Manual (7LG1 and Up)SENR5111 3176 ATAAC Truck Engine Schematic Manual (7LG1 and Up)SENR5112 3176 ATAAC Truck Engine Electrical Manual (7LG1 and Up)SENR5110 3176 ATAAC Truck Engine Troubleshooting Manual (7LG1 and Up)SENR5113 3176 ATAAC Truck Engine Mechanical Manual (7LG1 and Up)SENR5114 3176 ATAAC Truck Engine Performance Specifications (7LG1 and Up)SENR5115 3176 ATAAC Truck Engine OEM Systems Manual (7LG1 and Up)SENR5116 3176 ATAAC Truck Engine Jacobs Brake Manual (7LG1 and Up)Parts Manuals
SEBP1954 3176 ATAAC Truck Engine Parts Manual (7LG1 and Up)Special Instructions
SEHS8622 Using the FT1984 Air-To-Air Aftercooler Leak Test GroupSEHS9031 Storage Procedure for Caterpillar ProductsSEHS8884 Unit Injector Test SpecificationsSEHS8746 Using the 1U5540 Tool GroupSEHS8867 Using the 1U6661 Pop (Injector) Tester The following Special Instructions pertain to the operation, maintenance, diagnostic tooling and programming of the 3176 system. Some of these publications will be included in the tool kits, the others will be available thru your Caterpillar dealer.SEHS8741 Using 8C5919 Service Program Module Operating ManualSEHS8743 Using 7X1830 Service Program Module Operating ManualMiscellaneous
SEBF8029 Index to Guidelines for Reusable Parts and Salvage OperationsSEBF8062 Guideline for Reusable Parts - Cleaning and Inspection of Air FiltersSELF5052 Emission Related Components WarrantyLEDT5092 Driving Techniques For Maximum Fuel EconomyLEBT8121 Truck Engine Application and Installation GuideLEGT5087 Truck Engine Application and Installation GuideLEDT4211 PAR DirectoryLEKT8467 Specing for Peak PerformanceAll of the above publications are available through your Caterpillar dealer.Additional Reference Material
ASTM D217-68 - Worked PenetrationASTM D2896 - TBN MeasurementsASTM D2982BASTM D3828AASTM D445ASTM D893ASTM 4985-89 - GM-6038M SpecificationASTM D1384 -Glassware Corrosion TestASTM D2809 -Cavitation Corrosion of Aluminum TestASTM D4340 -Hot Surface Corrosion of Aluminum TestASTM Specs can normally be obtained from your local technological society, library or college.SAE J313 - Diesel FuelsSAE J754 - NomenclatureSAE J183 - ClassificationSAE Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society.* SAE handbooks can be obtained directly from:SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
All of the above publications are available through your Caterpillar dealer.SAE J313 - Diesel FuelsSAE J754 - NomenclatureSAE J183 - ClassificationSAE Specs can be found in your SAE handbook or can be obtained from your local library, college or technological society.* SAE handbooks can be obtained directly from:SAE International
400 Commonwealth Drive
Warrendale, PA USA 15096-0001
All of the above publications are available through your Caterpillar dealer.