106873-3630 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068733630 220009920a


 

Information injection-pump assembly

ZEXEL 106873-3630 1068733630
HINO 220009920A 220009920a
106873-3630 INJECTION-PUMP ASSEMBLY
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Service parts 106873-3630 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-7420
3. GOVERNOR 105952-2090
4. SUPPLY PUMP 105237-0080
5. AUTOM. ADVANCE MECHANIS 105683-0660
6. COUPLING PLATE 105664-2170
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-8240
11. Nozzle and Holder 23600-3040A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105030-3730
14. NOZZLE
15. NOZZLE SET 105019-0880

Include in #1:

106873-3630 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106873-3630 1068733630
HINO 220009920A 220009920a


Zexel num
Bosch num
Firm num
Name
106873-3630 
106873-3631 
 
220009920A  HINO
INJECTION-PUMP ASSEMBLY
YJ42 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4 3.94 4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Rack position   (13.3)
Vist V   1.85 1.85 1.85
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   134.5 132.5 136.5
Max. variation between cylinders %   0 -3 3
Basic   *
Injection quantity adjustment_02
Rack position   (8.4)
Vist V   2.6 2.5 2.7
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   16.9 15.9 17.9
Max. variation between cylinders %   0 -10 10
Governor adjustment
Pump speed r/min   710--
Advance angle deg.   0 0 0
Load   2/5
Remarks
Q = 80.3 (mm3/st) / N = 700(r/min), beginning of effect
 
Governor adjustment_02
Pump speed r/min   660
Advance angle deg.   0.3
Load   2/5
Remarks
Q=80.3(mm3/st)/N=700(r/min)
 
Governor adjustment_03
Pump speed r/min   (760)
Advance angle deg.   2 1.7 2.3
Load   5/5
Remarks
Q = 159.5 (mm3/st) / N = 1100 (r/min), measure speed
 
Governor adjustment_04
Pump speed r/min   900+50
Advance angle deg.   2 1.7 2.3
Load   4/5
Remarks
Q=147(mm3/st)/N=900 (r/min)
 
Governor adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   5.75 5.45 6.05
Load   5/5
Remarks
Q = 159.5 (mm3/st) / N = 1100 (r/min), end of effect
 

Test data Ex:

Speed control lever angle

Test data 106873-3630
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=37deg+-5deg b=2.5deg+-5deg

0000000901

Test data 106873-3630
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)

Stop lever angle

Test data 106873-3630
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

----------




Information:

Burn Prevention
Do not touch any part of an operating engine. Allow the engine to cool before any repair or maintenance is performed on the engine.Relieve all pressure in air, oil, fuel or cooling systems before any lines, fittings or related items are disconnected or removed.Coolant
To prevent personal injury, do not step up on engine to remove the filler cap, if applicable. Use an adequate ladder.At operating temperature, the engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot water. When pressure is relieved rapidly, this hot water can turn into steam.Allow cooling system components to cool before draining. Any contact with hot water or steam can cause severe burns.Check the coolant level only after the engine has been stopped and the filler cap is cool enough to remove with your bare hand. Remove the cooling system filler cap slowly to relieve pressure.Cooling system supplemental additive contains alkali. To prevent personal injury, avoid contact with the skin and eyes and do not drink.Oils
Hot oil and components can cause personal injury. Do not allow hot oil or components to contact the skin.Batteries
Battery electrolyte contains acid and can cause injury. Avoid contact with the skin and eyes. Wash hands after touching batteries and connectors. Use of gloves is recommended. Always wear protective glasses when working with batteries.Batteries give off flammable fumes which can explode. Always thaw a frozen battery before jump starting. Frozen batteries can explode. Do not smoke when observing the battery electrolyte levels.Fire or Explosion Prevention
Determine whether the engine will be operated in an environment in which combustible gases could be drawn through the air inlet system. These gases could cause the engine to overspeed, which in turn could seriously damage the engine and result in bodily injury or property damage.If your application involves the presence of combustible gases, consult your Caterpillar dealer to obtain additional information concerning protection devices suitable for the application involved.Inhaling freon gas through a lit cigarette or other smoking method, or inhaling fumes released from a flame contacting freon could cause bodily harm or death. Do not smoke when servicing, charging or working around air conditioners or where freon gas may be present.All fuels, most lubricants and some coolant mixtures are flammable. Diesel fuel is flammable. Gasoline is flammable. The mixture of diesel and gasoline fumes are extremely explosive.Do not smoke while refueling or in a refueling area.Do not smoke in areas where batteries are charged, or where flammable materials are stored.Keep all fuels and lubricants stored in properly marked containers and away from all unauthorized persons.Store all oily rags or other flammable material in a protective container, in a safe place.Do not weld or flame cut on pipes or tubes that contain flammable fluids. Clean them thoroughly with nonflammable solvent before welding or flame cutting on them.Remove all flammable materials such as fuel, oil and other debris before they accumulate on the truck engine.Do not expose the engine to flames, burning brush, etc., if

Have questions with 106873-3630?





Group cross 106873-3630 ZEXEL

Hino 

 
220009710A 
INJECTION-PUMP ASSEMBLY
F-2
 
220009710B 
INJECTION-PUMP ASSEMBLY
F-2
9 400 618 446 
220009711A 
INJECTION-PUMP ASSEMBLY
F-2
 
220009850A 
INJECTION-PUMP ASSEMBLY
YJ42
9 400 618 447 
220009851A 
INJECTION-PUMP ASSEMBLY
YJ42
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 618 448 
220009830A 
INJECTION-PUMP ASSEMBLY
YJ40
106873-3630  

106873-3631 
 
220009920A 
INJECTION-PUMP ASSEMBLY
YJ42
F 01G 09U 0BE 
220009921A 
INJECTION-PUMP ASSEMBLY
YJ42
9 400 611 547 
220009922A 
INJECTION-PUMP ASSEMBLY
YJ42
9 400 618 449 
220009890A 
INJECTION-PUMP ASSEMBLY
YJ41
9 400 618 450 
220009910A 
INJECTION-PUMP ASSEMBLY
YJ41
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 618 451 
220401100A 
INJECTION-PUMP ASSEMBLY
F20C
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 618 452 
220401110A 
INJECTION-PUMP ASSEMBLY
F20C
 
220401200A 
INJECTION-PUMP ASSEMBLY
YJ40
 
 
INJECTION-PUMP ASSEMBLY

Hino 

 
220401201A 
INJECTION-PUMP ASSEMBLY
YJ40
9 400 618 453 
220401201B 
INJECTION-PUMP ASSEMBLY
YJ40
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