106873-3512 ZEXEL 9 400 619 963 BOSCH INJECTION-PUMP ASSEMBLY 9400619963 1068733512 220009371a


 

Information injection-pump assembly

BOSCH 9 400 619 963 9400619963
ZEXEL 106873-3512 1068733512
HINO 220009371A 220009371a
106873-3512 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106873-3512 zexel genuine, new aftermarket engine parts with delivery

Service parts 106873-3512 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-7180
3. GOVERNOR 105489-5471
4. SUPPLY PUMP 105237-0130
5. AUTOM. ADVANCE MECHANIS 105683-0490
6. COUPLING PLATE 105664-2170
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7793
11. Nozzle and Holder 236002741B
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/24.5{250}
13. NOZZLE-HOLDER 105030-3581
14. NOZZLE
15. NOZZLE SET 105019-0541

Include in #1:

106873-3512 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 963 9400619963
ZEXEL 106873-3512 1068733512
HINO 220009371A 220009371a


Zexel num
Bosch num
Firm num
Name
106873-3512 
106873-3513 
9 400 619 963 
220009371A  HINO
INJECTION-PUMP ASSEMBLY
F-2 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131425-0020
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.2 4.14 4.2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   143.5 141.5 145.5
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.9
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   140 137 143
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   8.05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   136.5 132.5 140.5
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   7.6
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   122.5 117.5 127.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   F
Rack position   3.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   12 9 15
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_06
Adjusting point   G
Rack position   8.35+-0. 1
Pump speed r/min   330 330 330
Average injection quantity mm3/st.   149.5 143.5 155.5
Fixing the lever   *
Remarks
Startup boost setting
 
Injection quantity adjustment_07
Adjusting point   H
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   170 170 190
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   570--
Advance angle deg.   0 0 0
Load   0/5
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   520
Advance angle deg.   0.3
Load   0/5
Timer adjustment_03
Pump speed r/min   (550)
Advance angle deg.   2 1.7 2.3
Load   0/5
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   900+50
Advance angle deg.   2 1.7 2.3
Load   4/5
Timer adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   6.75 6.45 7.05
Load   5/5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-3512
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Set idle at point K (N = N1, R = R1) and confirm that the injection quantity does not exceed Q1 at point J (N = N2). (3)Excess fuel setting for starting: SXL (4)Damper spring setting
----------
N1=300r/min R1=3.4mm N2=1100r/min Q1=3mm3/st SXL=8.35+-0.1mm
----------

Speed control lever angle

Test data 106873-3512
F:Full speed
----------

----------
a=(14.5deg)+-5deg

0000000901

Test data 106873-3512
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=39mm
----------
a=39deg+-5deg b=39.5deg+-3deg

Stop lever angle

Test data 106873-3512
N:Pump normal S:Stop the pump. (1)Rack position = aa (set before setting excess fuel for starting) (2)Set the stopper bolt (apply red paint). (3)Use the hole at R = bb
----------
aa=12+0.5mm bb=37mm
----------
a=17.5deg+-5deg b=35deg+-5deg

Timing setting

Test data 106873-3512
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)




Information:

Literature Information
This manual contains safety, operation instructions, lubrication and maintenance information. Read - study - and keep it with the truck literature and engine information.Some photographs or illustrations in this publication show details or attachments that may be different from your engine. Guards and covers may have been removed for illustrative purposes.Continuing improvement and advancement of product design may have caused changes to your engine which are not included in this publication.Whenever a question arises regarding your engine, or this publication, please consult your Caterpillar dealer for the latest available information.Safety
The safety section lists basic safety precautions. In addition, this section identifies the text and locations of warning labels used on the engine.Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this product.Operation
Operating techniques outlined in this publication are basic. This manual will assist you with developing the skills and techniques required to operate your engine more efficiently and economically.The operation section is a reference for operators. Photographs and illustrations guide the operator through correct procedures of inspecting, starting, operating and stopping the engine. This section also includes a discussion of gauges, protection devices, lifting and storage information.Maintenance
The maintenance section is a guide to engine care. The illustrated, step-by-step instructions are grouped by Preventive Maintenance servicing intervals. Items in the Maintenance Schedule are referenced to detailed instructions that follow.Recommended service should always be performed at the interval that occurs first (i.e. fuel consumption figure, distance [odometer] traveled or service hours).Under very severe, dusty or freezing cold operating conditions, more frequent maintenance than is specified in the Maintenance Schedule may be necessary. Refer to the Severe Service Application topics in this publication for the information.Maintenance Intervals
Perform maintenance on items at multiples of the original requirement. The maintenance interval for each item listed in the Maintenance Schedule is primarily based on the item and its relationship to either engine speed or load.We recommend that a maintenance record be maintained as part of the engine's permanent record. See the Maintenance Records section of this publication for information regarding documents that are generally accepted as proof of maintenance or repair.Your authorized Caterpillar dealer can assist you in tailoring your Maintenance Schedule to meet the needs of your operating environment.Overhaul
Major engine repair such as overhaul is not covered in this manual. Major repairs are best left to the trained personnel of an authorized Caterpillar dealer.Your Caterpillar dealer offers a variety of options regarding overhaul programs. Contact your dealer for information regarding these options.If you experience a major engine failure which necessitates removal of the engine from the chassis, there are numerous overhaul options available from your Caterpillar dealer.Engine Description
The engines described in this publication are the 3406 ATAAC Diesel Truck engines equipped with Electronic or Mechanical fuel systems.They are designed primarily for on-highway heavy duty applications.Engine Storage
For general information, refer to the Engine Lifting & Storage topic. For complete engine storage information refer to Special Instruction SEHS9031, Storage Procedure for Caterpillar Products.

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Group cross 106873-3512 ZEXEL

Hino 

F 01G 09U 0B9 
220009360A 
INJECTION-PUMP ASSEMBLY
F-2
F 01G 09U 0BA 
220009360B 
INJECTION-PUMP ASSEMBLY
F-2
9 400 611 028 
220009361A 
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F-2
F 01G 09U 0BB 
220009370A 
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F-2
9 400 619 962 
220009370B 
INJECTION-PUMP ASSEMBLY
F-2
106873-3512  

106873-3513 
9 400 619 963 
220009371A 
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F-2
9 400 618 439 
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F-2
F 01G 09U 0BC 
220801770A 
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F-2
F 01G 09U 0BD 
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9 400 618 444 
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F20C
 
 
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9 400 618 445 
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