106873-3380 ZEXEL 9 400 618 434 BOSCH INJECTION-PUMP ASSEMBLY 9400618434 1068733380 220204490a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 618 434 9400618434

ZEXEL 106873-3380 1068733380

HINO 220204490A 220204490a

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Buy INJECTION-PUMP ASSEMBLY 106873-3380 zexel genuine, new aftermarket engine parts with delivery

Service parts 106873-3380 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106087-7830

3. GOVERNOR 105407-5580

4. SUPPLY PUMP

105237-1341

5. AUTOM. ADVANCE MECHANIS 105681-0481

6. COUPLING PLATE 105662-1230

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-6060

11. Nozzle and Holder 23600-2110A

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-5350

14. NOZZLE 105015-8120

15. NOZZLE SET

Include in #1:

106873-3380 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 434 9400618434

ZEXEL 106873-3380 1068733380

HINO 220204490A 220204490a

Zexel num

Bosch num

Firm num

Name

106873-3380

9 400 618 434

220204490A HINO

INJECTION-PUMP ASSEMBLY
EF750T K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-6-2- 7-5-4-3

Pre-stroke mm 4.5 4.44 4.5

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.75 45.25

Difference between angles 2
Cal 1-6 deg. 90 89.75 90.25

Difference between angles 3
Cyl.1-2 deg. 135 134.75 135.25

Difference between angles 4
Cal 1-7 deg. 180 179.75 180.25

Difference between angles 5
Cal 1-5 deg. 225 224.75 225.25

Difference between angles 6
Cal 1-4 deg. 270 269.75 270.25

Difference between angles 7
Cal 1-3 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point A

Rack position 9.3

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 153.5 150.5 156.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 5.1+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 14 11 17

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 175 175 195

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (N1+50)- -

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min N1

Advance angle deg. 0.5

Remarks
Measure the actual speed.

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 2.5 2.2 2.8

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Damper spring setting
----------
K=7
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=4deg+-5deg b=20deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position aa or less, pump speed bb
----------
aa=4.6mm bb=0r/min
----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)

Information:

Engine Identification
Caterpillar engines are identified with serial numbers, fuel system setting numbers, and arrangement numbers. In some cases, modification numbers are used. These numbers are shown on the serial number plate mounted on the engine.Caterpillar dealers need all of these numbers to determine which components were included on the engine when it was assembled at the factory. This permits accurate identification of replacement part numbers.Quality Caterpillar replacement parts are available from Caterpillar dealers throughout North America and the world. Their parts stocks are up to date and include all parts normally required to protect your Caterpillar engine investment.Serial Number Plate
The Serial Number Plate is located on the rear of the cylinder block.Information Plate
The Information Plate is located on the left side of the cylinder block, or on the valve cover.Generator Identification
The generator serial number plate is located on the barrel of the generator. Typical generator serial number plate.Reference Numbers
Ordering Parts
When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.When service or maintenance is needed for your Caterpillar engine, be prepared to give the dealer all the information that is provided on the Information Plate.Discuss the problem with the dealer, such as when it occurs, what happens, etc. This will help the dealer in troubleshooting and solving the problem faster.