Information injection-pump assembly
BOSCH
F 01G 09U 0B5
f01g09u0b5
ZEXEL
106873-3354
1068733354
HINO
220008653A
220008653a
Rating:
Service parts 106873-3354 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
23600-2750A
12.
Open Pre:MPa(Kqf/cm2)
14.7{150}/21.6{220}
14.
NOZZLE
Include in #1:
106873-3354
as INJECTION-PUMP ASSEMBLY
Cross reference number
BOSCH
F 01G 09U 0B5
f01g09u0b5
ZEXEL
106873-3354
1068733354
HINO
220008653A
220008653a
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8250
Bosch type code
1 688 901 101
Nozzle
105780-0120
Bosch type code
1 688 901 990
Nozzle holder
105780-2190
Opening pressure
MPa
20.7
Opening pressure
kgf/cm2
211
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
134424-4120
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
RED3 control unit part number
407910-3
960
RED3 rack sensor specifications
mm
19
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-8-6-2-
7-5-4-3
Pre-stroke
mm
4
3.94
4
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-8 deg. 45 44.75 45.25
Cal 1-8 deg. 45 44.75 45.25
Difference between angles 2
Cal 1-6 deg. 90 89.75 90.25
Cal 1-6 deg. 90 89.75 90.25
Difference between angles 3
Cyl.1-2 deg. 135 134.75 135.25
Cyl.1-2 deg. 135 134.75 135.25
Difference between angles 4
Cal 1-7 deg. 180 179.75 180.25
Cal 1-7 deg. 180 179.75 180.25
Difference between angles 5
Cal 1-5 deg. 225 224.75 225.25
Cal 1-5 deg. 225 224.75 225.25
Difference between angles 6
Cal 1-4 deg. 270 269.75 270.25
Cal 1-4 deg. 270 269.75 270.25
Difference between angles 7
Cal 1-3 deg. 315 314.75 315.25
Cal 1-3 deg. 315 314.75 315.25
Injection quantity adjustment
Rack position
(13.3)
Vist
V
1.85
1.85
1.85
Pump speed
r/min
700
700
700
Average injection quantity
mm3/st.
134.5
132.5
136.5
Max. variation between cylinders
%
0
-3
3
Basic
*
Injection quantity adjustment_02
Rack position
(8.4)
Vist
V
2.6
2.5
2.7
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
16.9
13.9
19.9
Max. variation between cylinders
%
0
-10
10
Governor adjustment
Pump speed
r/min
710--
Advance angle
deg.
0
0
0
Load
2/5
Remarks
Q = 80.3 (mm3/st) / N = 700(r/min), beginning of effect
Q = 80.3 (mm3/st) / N = 700(r/min), beginning of effect
Governor adjustment_02
Pump speed
r/min
660
Advance angle
deg.
0.3
Load
2/5
Remarks
Q=80.3(mm3/st)/N=700(r/min)
Q=80.3(mm3/st)/N=700(r/min)
Governor adjustment_03
Pump speed
r/min
(760)
Advance angle
deg.
2
1.7
2.3
Load
5/5
Remarks
Q = 159.5 (mm3/st) / N = 1100 (r/min), measure speed
Q = 159.5 (mm3/st) / N = 1100 (r/min), measure speed
Governor adjustment_04
Pump speed
r/min
900+50
Advance angle
deg.
2
1.7
2.3
Load
4/5
Remarks
Q=147(mm3/st)/N=900 (r/min)
Q=147(mm3/st)/N=900 (r/min)
Governor adjustment_05
Pump speed
r/min
1100-50
Advance angle
deg.
5.75
5.45
6.05
Load
5/5
Remarks
Q = 159.5 (mm3/st) / N = 1100 (r/min), end of effect
Q = 159.5 (mm3/st) / N = 1100 (r/min), end of effect
Test data Ex:
Speed control lever angle
N:Pump normal
S:Stop the pump.
(1)Rack position = aa
(2)Rack position bb
----------
aa=20mm bb=1mm
----------
a=37deg+-5deg b=2.5deg+-5deg
----------
aa=20mm bb=1mm
----------
a=37deg+-5deg b=2.5deg+-5deg
0000000901
(1)Pump vertical direction
(2)Coupling's key groove position at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(80deg)
----------
----------
a=(80deg)
Stop lever angle
(Rs) rack sensor specifications
(C/U) control unit part number
(V) Rack sensor output voltage
(R) Rack position (mm)
1. Confirming governor output characteristics (rack 19 mm, span 6 mm)
(1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------
----------
----------
----------
Information:
Owner Warranty Rights and Obligations
The California Air Resources Board (CARB) and Caterpillar Inc. are pleased to explain the emission control system warranty on your 1991 truck engine.In California, new motor vehicle engines must be designed, built and equipped to meet the state's stringent anti-smog standards. Caterpillar Inc. must warrant the emission control system on your truck engine for the duration of time listed below provided there has not been any abuse, neglect or improper maintenance of your truck engine.Your emission control system may include parts such as the fuel injection system and engine computer, if equipped. Also included may be hoses, connectors, clamps and other emission-related components.Where a warrantable condition exists, Caterpillar Inc. will repair the truck engine at no cost to the owner including diagnosis, parts and labor.Manufacturer's Warranty Coverage
* The emissions warranty period for new truck engines is a duration of 60 months, 100,000 miles (161 000 km), or 3,000 hours of operation, whichever occurs first.* If an emission related part or component on your truck engine is defective, the part or component will be repaired or replaced by Caterpillar Inc. This is your emission control system WARRANTY.Owner's Warranty Responsibilities
* As the truck owner, you are responsible for the performance of the required maintenance listed in the truck engine owner's manual (Operation and Maintenance Manual). Caterpillar Inc. recommends that you retain all receipts and records covering the maintenance on your truck engine, but cannot deny warranty solely for the lack of receipts and records or for your failure to ensure the performance of all scheduled maintenance.* You are responsible for presenting your truck engine to a Caterpillar Inc. dealer as soon as a truck engine problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.* As the truck engine owner, you should also be aware that Caterpillar Inc. may deny you warranty coverage if your truck engine or an emission component or part has failed due to abuse, neglect, improper maintenance or unapproved modifications.If you have questions regarding your warranty rights and responsibilities, contact:Caterpillar Inc.
Manager, Truck Engine Business
Peoria, IL 61629
Phone (309) 578-6288
ORCalifornia Air Resources Board (CARB)
9528 Telstar Ave.
El Monte, CA 91731
Emissions Warranty
Caterpillar Inc. warrants to the initial owner and subsequent owner of a diesel truck engine (powering an on-highway truck), that such engine is ... 1. Designed, built and equipped so as to conform, at the time of sale, with all applicable regulations adopted by the California Air Resources Board (CARB).2. Free from defects in materials and workmanship in specific emission related parts for a period of 60 months, 100,000 miles (161 000 km) or 3,000 hours of operation, whichever occurs first, after date of delivery to the initial owner.If an emission related part fails during the warranty period, it will be repaired or replaced. Any such part repaired or replaced under warranty is warranted for the remainder of the warranty period.During the term of this warranty, Caterpillar Inc. will provide through a Caterpillar dealer or other
The California Air Resources Board (CARB) and Caterpillar Inc. are pleased to explain the emission control system warranty on your 1991 truck engine.In California, new motor vehicle engines must be designed, built and equipped to meet the state's stringent anti-smog standards. Caterpillar Inc. must warrant the emission control system on your truck engine for the duration of time listed below provided there has not been any abuse, neglect or improper maintenance of your truck engine.Your emission control system may include parts such as the fuel injection system and engine computer, if equipped. Also included may be hoses, connectors, clamps and other emission-related components.Where a warrantable condition exists, Caterpillar Inc. will repair the truck engine at no cost to the owner including diagnosis, parts and labor.Manufacturer's Warranty Coverage
* The emissions warranty period for new truck engines is a duration of 60 months, 100,000 miles (161 000 km), or 3,000 hours of operation, whichever occurs first.* If an emission related part or component on your truck engine is defective, the part or component will be repaired or replaced by Caterpillar Inc. This is your emission control system WARRANTY.Owner's Warranty Responsibilities
* As the truck owner, you are responsible for the performance of the required maintenance listed in the truck engine owner's manual (Operation and Maintenance Manual). Caterpillar Inc. recommends that you retain all receipts and records covering the maintenance on your truck engine, but cannot deny warranty solely for the lack of receipts and records or for your failure to ensure the performance of all scheduled maintenance.* You are responsible for presenting your truck engine to a Caterpillar Inc. dealer as soon as a truck engine problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days.* As the truck engine owner, you should also be aware that Caterpillar Inc. may deny you warranty coverage if your truck engine or an emission component or part has failed due to abuse, neglect, improper maintenance or unapproved modifications.If you have questions regarding your warranty rights and responsibilities, contact:Caterpillar Inc.
Manager, Truck Engine Business
Peoria, IL 61629
Phone (309) 578-6288
ORCalifornia Air Resources Board (CARB)
9528 Telstar Ave.
El Monte, CA 91731
Emissions Warranty
Caterpillar Inc. warrants to the initial owner and subsequent owner of a diesel truck engine (powering an on-highway truck), that such engine is ... 1. Designed, built and equipped so as to conform, at the time of sale, with all applicable regulations adopted by the California Air Resources Board (CARB).2. Free from defects in materials and workmanship in specific emission related parts for a period of 60 months, 100,000 miles (161 000 km) or 3,000 hours of operation, whichever occurs first, after date of delivery to the initial owner.If an emission related part fails during the warranty period, it will be repaired or replaced. Any such part repaired or replaced under warranty is warranted for the remainder of the warranty period.During the term of this warranty, Caterpillar Inc. will provide through a Caterpillar dealer or other