106873-3353 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1068733353 220008652a


 

Information injection-pump assembly

ZEXEL 106873-3353 1068733353
HINO 220008652A 220008652a
106873-3353 INJECTION-PUMP ASSEMBLY
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Service parts 106873-3353 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106080-5762
3. GOVERNOR 105952-1280
4. SUPPLY PUMP 105237-0080
5. AUTOM. ADVANCE MECHANIS 105683-0430
6. COUPLING PLATE 105664-2170
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7802
11. Nozzle and Holder 23600-2750A
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105030-3591
14. NOZZLE
15. NOZZLE SET 105019-0550

Include in #1:

106873-3353 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106873-3353 1068733353
HINO 220008652A 220008652a


Zexel num
Bosch num
Firm num
Name
106873-3353 
106873-3354 
 
220008652A  HINO
INJECTION-PUMP ASSEMBLY
F-3 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8250
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   20.7
Opening pressure kgf/cm2   211
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-4120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
RED3 control unit part number   407910-3 960
RED3 rack sensor specifications mm   19
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4 3.94 4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Rack position   (13.3)
Vist V   1.85 1.85 1.85
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   134.5 132.5 136.5
Max. variation between cylinders %   0 -2 2
Basic   *
Injection quantity adjustment_02
Rack position   (8.4)
Vist V   2.6 2.5 2.7
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   16.9 13.9 19.9
Max. variation between cylinders %   0 -15 15
Governor adjustment
Pump speed r/min   710--
Advance angle deg.   0 0 0
Load   2/5
Remarks
Q = 80.3 (mm3/st) / N = 700(r/min), beginning of effect
 
Governor adjustment_02
Pump speed r/min   660
Advance angle deg.   0.3
Load   2/5
Remarks
Q=80.3(mm3/st)/N=700(r/min)
 
Governor adjustment_03
Pump speed r/min   (760)
Advance angle deg.   2 1.7 2.3
Load   5/5
Remarks
Q = 159.5 (mm3/st) / N = 1100 (r/min), measure speed
 
Governor adjustment_04
Pump speed r/min   900+50
Advance angle deg.   2 1.7 2.3
Load   4/5
Remarks
Q=147(mm3/st)/N=900 (r/min)
 
Governor adjustment_05
Pump speed r/min   1100-50
Advance angle deg.   5.75 5.45 6.05
Load   5/5
Remarks
Q = 159.5 (mm3/st) / N = 1100 (r/min), end of effect
 

Test data Ex:

Speed control lever angle

Test data 106873-3353
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
----------
aa=20mm bb=1mm
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a=37deg+-5deg b=2.5deg+-5deg

0000000901

Test data 106873-3353
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)

Stop lever angle

Test data 106873-3353
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 19 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

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Information:

Emissions Warranty
Caterpillar Inc. warrants to the initial owner and subsequent owner of a diesel truck engines (powering on-highway trucks), that such engine is ... 1. Designed, built and equipped so as to conform, at the time of sale, with all applicable regulations adopted by the United States Environmental Protection Agency (EPA).2. Free from defects in materials and workmanship in specific emission related parts for a period of 60 months, 100,000 miles (161 000 km) or 3,000 hours of operation, whichever occurs first, after date of delivery to the initial owner.If an emission related part fails during the warranty period, it will be repaired or replaced. Any such part repaired or replaced under warranty is warranted for the remainder of the warranty period.During the term of this warranty, Caterpillar Inc. will provide through a Caterpillar dealer or other establishment authorized by it, repair or replacement of any warranted part at no charge to the truck engine owner.In an emergency, repairs may be performed at any service establishment, or by the owner, using any replacement part.Caterpillar Inc. will reimburse the owner for their expenses, including diagnostic charges for such emergency repair. These expenses shall not exceed Caterpillar Inc. suggested retail price for all warranted parts replaced, and labor charges based on Caterpillar Inc. recommended time allowance for the warranty repair and the geographically appropriate hourly labor rate.As a condition of reimbursement, replaced parts and receipted invoices must be presented at a place of business of a Caterpillar dealer or other establishment authorized by Caterpillar Inc.Limitations & Responsibilities
The warranty is subject to the following:Caterpillar Inc. Responsibilities
During the emission warranty period, if a defect in material or workmansip of an emission related part or component is found, Caterpillar Inc. will provide: * New, Remanufactured or repaired parts and/or components, approved pursuant to EPA Regulations, required to correct the defect. Items replaced under this warranty become the property of Caterpillar Inc.* Reasonable and customary labor, during normal working hours, required to make the warranty repair. This includes labor to remove and install the engine, if necessary.Owner Responsibilites
During the emission warranty period, the owner is responsible for: * Premium or overtime labor costs, unless essential to prevent loss to perishable goods.* Costs to investigate complaints which are not caused by a defect in Caterpillar Inc. material or workmanship.* Providing timely notice of a warrantable failure and promptly making the product available for repair.Limitations
Caterpillar Inc. is not responsible for resultant damages to an emission related part or component resulting from: * Any application or installalion Caterpillar Inc. deems improper.* Attachments, accessory items or parts not sold nor approved by Caterpillar Inc.* Improper truck engine maintenance, repair or abuse.* Owner's unreasonable delay in making the product available after being notified of a potential product problem.This warranty is in addition to Caterpillar Inc. standard warranty, applicable to the truck engine product involved.Remedies under this warranty are limited to the provision of material and services as specified herein. Caterpillar Inc. is not responsible for incidental or consequential damages.

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Group cross 106873-3353 ZEXEL

Hino 

 
220008650A 
INJECTION-PUMP ASSEMBLY
F-3
 
220008651A 
INJECTION-PUMP ASSEMBLY
F-3
F 01G 09U 0B4 
 
INJECTION-PUMP ASSEMBLY

Hino 

106873-3353  

106873-3354 
 
220008652A 
INJECTION-PUMP ASSEMBLY
F-3
F 01G 09U 0B5 
220008653A 
INJECTION-PUMP ASSEMBLY
F-3
9 400 618 433 
220008653B 
INJECTION-PUMP ASSEMBLY
F-3
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