106873-3260 ZEXEL 9 400 618 429 BOSCH INJECTION-PUMP ASSEMBLY 9400618429 1068733260 220008340a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 618 429 9400618429

ZEXEL 106873-3260 1068733260

HINO 220008340A 220008340a

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Buy INJECTION-PUMP ASSEMBLY 106873-3260 zexel genuine, new aftermarket engine parts with delivery

Service parts 106873-3260 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106080-5600

3. GOVERNOR 105489-4530

4. SUPPLY PUMP 105237-1410

5. AUTOM. ADVANCE MECHANIS 105681-0322

6. COUPLING PLATE 105664-0470

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7281

11. Nozzle and Holder 23600-2450B

12. Open Pre:MPa(Kqf/cm2) 17.7{180}/24.5{250}

13. NOZZLE-HOLDER 105031-7230

14. NOZZLE

15. NOZZLE SET 105019-0010

Include in #1:

106873-3260 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 429 9400618429

ZEXEL 106873-3260 1068733260

HINO 220008340A 220008340a

Zexel num

Bosch num

Firm num

Name

106873-3260

9 400 618 429

220008340A HINO

INJECTION-PUMP ASSEMBLY
F17C * K 14CD PE8P PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 134424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-8-6-2- 7-5-4-3

Pre-stroke mm 4.8 4.74 4.8

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-8 deg. 45 44.75 45.25

Difference between angles 2
Cal 1-6 deg. 90 89.75 90.25

Difference between angles 3
Cyl.1-2 deg. 135 134.75 135.25

Difference between angles 4
Cal 1-7 deg. 180 179.75 180.25

Difference between angles 5
Cal 1-5 deg. 225 224.75 225.25

Difference between angles 6
Cal 1-4 deg. 270 269.75 270.25

Difference between angles 7
Cal 1-3 deg. 315 314.75 315.25

Injection quantity adjustment

Adjusting point A

Rack position 9.5

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 143.6 141.6 145.6

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.8

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 141.1 138.1 144.1

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 9.6

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 143.4 140.4 146.4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 9.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 148.5 142.5 154.5

Fixing the lever *

Injection quantity adjustment_05

Adjusting point E

Rack position 9.1

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 123.4 117.4 129.4

Fixing the lever *

Injection quantity adjustment_06

Adjusting point F

Rack position 4.2+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 9.6 6.6 12.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 900

Advance angle deg. 1.7 1.4 2

Load 3/4

Timer adjustment_02

Pump speed r/min 1060

Advance angle deg. 4.75 4.45 5.05

Load 4/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (5)Set the damper spring (after setting the idle spring).
----------
RT=0.8 TH=2.7mm SXL=10.1+-0.1mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=14deg+-5deg

0000000901

F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=42mm
----------
a=39deg+-5deg b=46deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=46deg+-5deg b=64deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(80deg)

Information:

Serial Number Plate
Located on the right rear side of the cylinder block.Information Plate
Located on the valve cover.Reference Numbers
Chassis Serial No.____________________ Engine Model____________________ Engine Serial No____________________ Performance Specification No.____________________ Fuel Filter No.____________________ Lubrication Oil Filter Element No.____________________ Auxiliary Oil Filter Element No.____________________ Supplemental Coolant Additive Maintenance Element No.____________________ Supplemental Coolant Additive Precharge Element No.____________________ Air Cleaner Element No.____________________ Fan Belt No.____________________ Alternator Belt No.____________________Ordering Parts
Quality Caterpillar replacement parts are available from Caterpillar dealers throughout North America and the world. Their parts stocks are up to date and include all parts normally required to protect your investment in Caterpillar engines.When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.When services is needed for your Caterpillar engine, be prepared to give the dealer all the information that is provided on the 9L6531 Information Plate located on the valve cover.Discuss the problem with the dealer, such as; when it occurs, what happens, etc. This will help the dealer in troubleshooting and solving the problem faster.