106873-3190 ZEXEL 9 400 618 424 BOSCH INJECTION-PUMP ASSEMBLY 9400618424 1068733190 220008180a


 

Information injection-pump assembly

BOSCH 9 400 618 424 9400618424
ZEXEL 106873-3190 1068733190
HINO 220008180A 220008180a
106873-3190 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 106873-3190 zexel genuine, new aftermarket engine parts with delivery

Service parts 106873-3190 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-5790
3. GOVERNOR 105489-4230
4. SUPPLY PUMP 105237-1410
5. AUTOM. ADVANCE MECHANIS 105636-2380
6. COUPLING PLATE 105662-0850
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5100
11. Nozzle and Holder 23600-1530
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-5400
14. NOZZLE 105015-4700
15. NOZZLE SET

Include in #1:

106873-3190 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 424 9400618424
ZEXEL 106873-3190 1068733190
HINO 220008180A 220008180a


Zexel num
Bosch num
Firm num
Name
106873-3190 
9 400 618 424 
220008180A  HINO
INJECTION-PUMP ASSEMBLY
EF750 K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1020
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-8-6-2- 7-5-4-3
Pre-stroke mm   4.4 4.34 4.4
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-8
deg.   45 44.75 45.25
Difference between angles 2
Cal 1-6
deg.   90 89.75 90.25
Difference between angles 3
Cyl.1-2
deg.   135 134.75 135.25
Difference between angles 4
Cal 1-7
deg.   180 179.75 180.25
Difference between angles 5
Cal 1-5
deg.   225 224.75 225.25
Difference between angles 6
Cal 1-4
deg.   270 269.75 270.25
Difference between angles 7
Cal 1-3
deg.   315 314.75 315.25
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   119.5 117.5 121.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   120 114 126
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   10.2
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   148.5 142.5 154.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   5.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11.5 8.5 14.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 140 160
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   F
Rack position   9.85
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   134 128 140
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   3.5 3.2 3.8
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-3190
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (N = N1) (3)Damper spring setting
----------
SXL=10.4+0.2mm N1=350r/min
----------

Speed control lever angle

Test data 106873-3190
F:Full speed
----------

----------
a=(20.5deg)+-5deg

0000000901

Test data 106873-3190
F:Full load I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=50mm
----------
a=39deg+-5deg b=39deg+-3deg

Stop lever angle

Test data 106873-3190
N:Pump normal S:Stop the pump.
----------

----------
a=15deg+-5deg b=64deg+-5deg

Timing setting

Test data 106873-3190
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(90deg)




Information:

350 hp (261 kW) at 2100 rpm and Above (Includes all higher hp [kW] ratings)
Use fuel consumption, distance (odometer) interval or service hours, whichever occurs firts.Daily
Engine Crankcase - Check oil level Leaks and Loose Connections - Inspect Engine Cooling System - Check coolant level Air Cleaner Indicator (If Equipped) - Check Air-to-Air Aftercooler System - CheckPM Level 1
Every 12,500 Miles (20 000 km) or 2500 gal (9500 L) of Fuel or 250 Hours*
Scheduled Oil Sampling (S O S) - Obtain Engine Oil and Filter(s) (NOTE A) - Replace Fuel Filters - Replace final filter/Clean primary filter (if equipped) Cooling System - Test for coolant additive concentration Crankcase Breather - Clean Alternator, Fan and Accessory Drive Belts - Inspect Hoses and Clamps - Inspect/Replace Air-to-Air Aftercooler System - Inspect/Check Fan Drive Bearing - Lubricate Valve Lash (at First PM 1 Interval Only) - Check/AdjustPM Level 2
Every 166,000 Miles (267 000 km) or 33,000 gal (126 000 L) of Fuel or 3,000 Hours*
Performance Analysis Report (PAR) - Obtain Engine - Steam clean Turbocharger - Inspect/Check Engine Mounts - Inspect/Check Vibration Damper - Inspect/Check Air Compressor - Inspect/Check Thermostat - Replace Cooling System - Clean/Flush Water Pump - Rebuild or Exchange2PM Level 3
Every 250,000 Miles (400 000 km) or 50,000 gal (190 000 L) of Fuel or 5,000 Hours*
Fuel Injection Nozzles - Exchange2 Air Compressor - Rebuild or Exchange2 Turbocharger - Rebuild or Exchange2 Valve Lash and Valve Rotators - Check/Adjust Crankshaft Bearings - Inspect/ReplaceOverhaul
Every 500,000 Miles (800 000 km) or 100,000 gal (380 000 L) of Fuel or 10,000 Hours
Fuel Ratio Control - Check/Adjust Governor Set Point and Low Idle - Check/Adjust Top End Overhaul Before Failure Overhaul (In-Frame Overhaul) After Failure Overhaul (Out-of-Frame Overhaul)*First Perform Previous Service Hour ItemsThe distance (odometer) intervals shown on this schedule are based on average fuel rates. This chart assumes 5 mpg (2.1 km/L). Your distance maintenance intervals may need to be adjusted if actual fuel consumption differs from the average fuel consumption Caterpillar considered.Example: Your 3406B rated 425 hp (317 kW) at 2100 rpm is averaging 4.5 mpg (1.9 km/L) due to high load factor operation. The engine consumes 2500 gallons (9500 L) of fuel to travel 11,250 miles (18 000 km). PM Level 1 should be performed at every 11,250 miles (18 000 km) instead of 12,500 miles (20 000 km) shown on the schedule.1Experience has shown that maintenance intervals are most accurately scheduled on the basis of fuel consumed. Rated engine speed and load factor are also important for some components. However, Caterpillar recognizes that the distance (odometer) interval is most commonly used to schedule maintenance for on-highway vehicles.2Replacement with genuine Caterpillar Remanufactured components offers the best value to truck engine customers.NOTE A: Remote mounted or auxiliary filters require additional oil. A 13 quart (12.3 L) supplemental oil filtration system extends the normal oil and filter change interval to 16,500 miles (26 500 km). When changing oil, overfill crankcase by amount needed for auxiliary system (if equipped).To prevent crankshaft and/or bearing

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Group cross 106873-3190 ZEXEL

Hino 

 
220007880A 
INJECTION-PUMP ASSEMBLY
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220007881A 
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9 400 618 415 
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9 400 618 416 
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9 400 618 417 
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Hino 

 
220007972A 
INJECTION-PUMP ASSEMBLY
F17E-B
9 400 618 418 
220007972B 
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F17E-B
 
220007990A 
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220007992A 
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F17E-B
 
 
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Hino 

 
220007993A 
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9 400 618 419 
220007993B 
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220007980A 
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F20C-B
 
220007980B 
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F20C-B
 
 
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Hino 

 
220007980C 
INJECTION-PUMP ASSEMBLY
F20C-B
9 400 618 420 
220007980D 
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F20C-B
 
220008000A 
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220008000C 
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F20C-B
 
 
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Hino 

 
220008000D 
INJECTION-PUMP ASSEMBLY
F20C-B
9 400 618 421 
220008000E 
INJECTION-PUMP ASSEMBLY
F20C-B
 
220008090A 
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F20C
9 400 618 422 
220008090B 
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220801580A 
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9 400 618 423 
220801580B 
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F17E-B
106873-3190  
9 400 618 424 
220008180A 
INJECTION-PUMP ASSEMBLY
EF750
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