106873-2850 ZEXEL 9 400 618 393 BOSCH INJECTION-PUMP ASSEMBLY 9400618393 1068732850 me093039


 

Information injection-pump assembly

BOSCH 9 400 618 393 9400618393
ZEXEL 106873-2850 1068732850
MITSUBISHI ME093039 me093039
106873-2850 INJECTION-PUMP ASSEMBLY
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Service parts 106873-2850 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106087-7680
3. GOVERNOR 105489-1940
4. SUPPLY PUMP 105207-1140
5. AUTOM. ADVANCE MECHANIS 105681-0921
6. COUPLING PLATE 105663-0390
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7971
11. Nozzle and Holder ME091276
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105030-4510
14. NOZZLE 105015-9440
15. NOZZLE SET

Include in #1:

106873-2850 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 618 393 9400618393
ZEXEL 106873-2850 1068732850
MITSUBISHI ME093039 me093039


Zexel num
Bosch num
Firm num
Name
106873-2850 
9 400 618 393 
ME093039  MITSUBISHI
INJECTION-PUMP ASSEMBLY
8DC11 K 14CD INJECTION PUMP ASSY PE8P PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   134424-1320
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-7-3- 4-5-6-8
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   45 44.5 45.5
Difference between angles 2
Cal 1-7
deg.   90 89.5 90.5
Difference between angles 3
Cal 1-3
deg.   135 134.5 135.5
Difference between angles 4
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 5
Cal 1-5
deg.   225 224.5 225.5
Difference between angles 6
Cal 1-6
deg.   270 269.5 270.5
Difference between angles 7
Cal 1-8
deg.   315 314.5 315.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.6
Pump speed r/min   650 650 650
Each cylinder's injection qty mm3/st.   129.5 125.6 133.4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.2+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   17.5 14.9 20.1
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.6)
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   129.5 128.5 130.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.05
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   133.5 129.5 137.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   135 115 155
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106873-2850
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Excess fuel setting for starting: SXL (3)Damper spring setting
----------
SXL=(R1+1.2)+-0.1mm
----------

Speed control lever angle

Test data 106873-2850
F:Full speed
----------

----------
a=19.5deg+-5deg

0000000901

Test data 106873-2850
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=27.5deg+-3deg

Stop lever angle

Test data 106873-2850
S:Stop the pump. (1)Rack position = aa (2)Stopper bolt setting (3)Free (at delivery)
----------
aa=4.1-0.5mm
----------
a=10.5deg+-5deg b=55.5deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=5.7+-0.1mm
----------

Timing setting

Test data 106873-2850
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(40deg)




Information:

Alarm Contactors
The engine is equipped with standard electrical overspeed switch which uses a flywheel housing mounted magnetic pickup. The magnetic pickup will close the circuit and the alarm will be activated when the engine exceeds the setpoint rpm. This engine may be equipped with a Coolant Level Alarm contactor. An Oil Pressure and Coolant Temperature Alarm contactors are optional.Alarm switches are electrically connected to an indicator light, bell or horn. When an alarm is activated, it is an indication of a potential problem and corrective measures must be taken before the situation becomes an emergency. While these alarm switches do not stop the engine, the problem should be investigated and corrective action taken to prevent engine damage.The alarm will continue until the condition is corrected. Then the light will turn off and the bell or horn will be silenced.To silence the bell or horn while repairs are being made, a two-way switch and a red indicator light may be installed. The red indicator light will come on when the alarm is turned off. The red light will stay on, to indicate that the engine is NOT protected, if the switch is left in the OFF position after the repairs have been made.Low Oil Pressure Switch (Early Engines)
The switch will not protect the system from rapid oil loss, caused by failures such as line breakage.
Low oil pressure switchThis device is usually mounted on the side of the engine. The oil lines are connected to the switch. Low oil pressure closes the switch. To reset the switch, push the RESET button in the junction box until it latches. After the engine starts and develops oil pressure, the button will move to the extended (running) position.
The button must be in the RUN position to protect the engine. If the button remains in the OFF position, the engine oil pump may not be developing normal oil pressure and proper checks should be made.
Manually operated systems require resetting of this switch before starting. Automatic start-stop systems use a pressure switch which resets itself.Low Oil Pressure Switch (Later Engines)
This switch does NOT require resetting. This switch is mounted in the oil manifold on the side of the block with the oil lines connected to it. Low oil pressure opens this switch to disconnect the electrical circuit to the shutoff solenoid. This prevents the battery from continuously energizing the solenoid while the engine is stopped.This switch is also used with the electric governor. On start-up, oil pressure will close the switch to allow the electric governor to increase engine speed.Marine Transmission Oil Temperature Switch
The switch is typically located in the oil line between the oil pump and the oil strainer or the oil filter of the marine transmission.High Coolant Water Temperature Switch
Coolant level must be maintained in order for the alarm to function, because the sensing element must be submerged in the coolant to operate. The alarm cannot actuate if the coolant level is low.
The switch is located in the water temperature regulator housing. Excessive

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